Centrifuge Manufacturer High Standard Separator 3 Phase Horizontal Oil Water Solid Decanter Centrifuge

• Customization: Available
• After-sales Service: 24 Hours Hot-Line & Emailed Service
• Warranty: 1 Year
• Model NO.: LWS420
• Type: Centrifuge
• Object: Cosmetic
• Separation Mode: Filter Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Distillation Equipment Type: Essential Oil Distillation Equipment
• Pressure: Low Pressure
• Condition: New
• Keyword: Dewatering Centrifuge
• After-Sales Service Provided: Service Machinery Overseas
• Showroom Location: United Kingdom, Russia, Australia
• Material: Stainless Steel 304/Duplex Stainless Steel
• Operation: Automatic Continuous Operation
• Weight: 2500kgs
• Warranty of Core Components: 1 Year
• Core Components: PLC, Bearing, Gearbox, Motor, Pump
• Key Selling Points: Easy to Operate
• Drum Diamete: 420mm
• Capacity: 4-25m3/H
• Voltage: 380V/Customized
• Max Speed: 2800r/Min
• Application: Solid Liquid Separation
• Power: 37kw
• Transport Package: Exported Wooden Case
• Specification: 3320x1700x1130mm
• Trademark: Shenzhou
• Origin: Zhejiang, China
• HS Code: 8421192000
• Production Capacity: 10000 Set/Sets Per Year

Product Description

Product Description

Decanter starch 3 phase
 

The decades of experience in the field of centrifugal separation technology for vegetable protein and starch processing, intensive research and development and the related innovative ability of Shenzhou decanter centrifuge guarantee the company's customers throughout the world the technical lead which is necessary for successfully operating in global markets. A reliable decanter centrifuge is only really good if it meets all requirements for individual and customer- oriented solutions in the field of process engineering. Decanter centrifuge is widely used for extracting, concentrating, recovering and washing the protein and starch. Potential feedstocks including yellow pea, faba bean, mung bean, chickpea, lentil, soy, lupine, alfalfa, wheat, etc.

 

Decanter Centrifuge for Vegetable Protein

In protein production Shenzhou decanter centrifuges are used for extracting, concentrating and washing the protein. Sophisticated drive systems ensure a high level of dry substance. The special drive developed by River enables the differential speed to be adjusted continuously to suit the protein volume to be separated. Only in this way can maximum dewatering rates be obtained. With the aid of adjustable impeller the decanter's immersion depth can be adjusted with the machine running. With this system machine down time periods are avoided completely. Trouble-free optimum adjustment of the immersion depth also increases the relative clarifying surface, so that even minute particles are reliably separated out.

Protein manufacturing proces
 

A vegetable protein manufacturing process essentially comprises protein extraction, purification, and drying, whether that process is used to make a concentrate or an isolate. The procedure also includes further processing of by-products, such as fibers, starch and soluble components in the water effluent streams. Clean-in-Place (CIP) and automation complete the installation to ensure reliable and hygienic production of vegetable protein ingredients for food and feed applications.
The starting material for protein extraction is often a flour - obtained from beans or seeds by dehulling, grinding and sieving - which is then mixed with water in a predefined ratio to balance cost-effectiveness with protein purity and yield. The pH of the mixture is subsequently adjusted to acid or alkaline, dependent upon the final product that is being manufactured.

Protein concentrate extraction
Liquid extraction of a protein concentrate starts with protein coagulation and separation of the precipitated proteins and
insoluble fibers using a River decanter. Coagulation occurs at a pH around the isoelectric point or at elevated temperatures. The collected solid phase is then dried in either a ring dryer or spray dryer, depending on the type of product and the final use of the protein concentrate. This process results in vegetable concentrates with a protein level of at least 50%. Protein isolate extraction Protein extraction in lye In alkaline extraction conditions, the protein fraction dissolves predominantly in the aqueous extract; this is the first step in making a vegetable isolate.

Protein precipitation and purification
The water phase obtained from alkaline extraction contains most of the dissolved proteins; these are subsequently precipitated out of the aqueous phase and separated in a decanter centrifuge. The water phase from the decanter - the whey fraction - mainly consists of salts and soluble carbohydrates.
The solid phase, which remains in the decanter, is known as the protein curd. This undergoes dilution, pH adjustment and thermal treatment before the proteins isolated from the curd are spray dried into the protein isolate powder. Carrying out additional washing in a disc clarifier centrifuge creates an even higher purity of protein isolate.

Starch is obtained predominantly from starch-rich plants such as wheat, potatoes, maize, rice, peas and tapioca. Starch is the material in which plants store reserves of energy, it is a polysaccharide consisting of glucose units. Depending on botanical origin, the starch grains, grain-size distribution and molecular composition of the molecules may vary.
The product that emerges from the extraction process is known as native starch. This is used both in this form and as modified starch, or is processed still further into different kinds of sweeteners and for use in a wide range of fermentation processes.
No matter which particular crop the starch is to be extracted from, the production processes involved are essentially the same. They are all based on making the raw material disintegrate (milling), followed by mechanically separating the different component parts. Cereals such as maize and wheat are milled by grinding whereas tubers/roots such as potatoes and cassava/manioc are shredded using raspers. The subsequent separation of the component elements is carried out either on the basis of their different sizes - using screens or filters - or different weights - using gravitational forces in centrifugal separators (decanter centrifuges, nozzle centrifuges or hydrocyclones).



Shenzhou decanter centrifuge is used for extracting:
* Starch (modified, saccharified, enzymatically converted)
* A and B starch
* Gluten
* Pulp
* Gratings
* Brand

2-phase separation
The 2-phase Shenzhou decanter centrifuge is designed for liquid-solids separation. Separation takes place over the entire length of the cylindrical part of the bowl, which is equipped with a concentric screw conveyor. The product is fed into the bowl through a inlet tube and is smoothly accelerated in the conveyor. Centrifugal forces cause instant sedimentation of the solids on the wall of the bowl. The clarified liquid leaves the bowl by flowing naturally under gravity, over an adjustable weir (overflow dam) and into the casing. Pressurized liquid discharge (using a centripetal pump) is also available, making it possible to transfer the liquid directly without any ambient contact and foam free. The conveyor rotates in the same direction inside the bowl but at a slightly different speed. This difference between bowl and conveyor can be adjusted either manually or automatically. This difference in speed moves the solids to the conical end, where they are lifted out of the liquid. The solids are drained before being discharged out of the machine through the solids outlet.


3-phase separation
The 3-phase Shenzhou decanter centrifuge is designed for separating raw material into three phases - light liquid, heavy liquid, and solids. The raw material is fed into the bowl through a inlet tube and is then smoothly accelerated. Separation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. Centrifugal force causes instant sedimentation of the solids on the wall of the bowl. The conveyor rotates in the same direction as the bowl, but at a different speed, and conveys the solids to the conical end.
Because it is lighter, the light liquid flows on the inside, and the solids move towards the outer perimeter, while the heavy
liquid remains in the middle. Separation takes place along the entire length of the cylindrical part of the bowl. The two liquid phases discharged into collecting tanks by gravity, or under pressure by centripetal pump.

Product Presentation

The parameters of separation performance

Model	Diameter	Length	Max Speed (R/Min)	L/D Ratio	G-Force (G)	Capacity	Main Motor Power	Weight	Dimension (L*W*H)
	(Mm)	(Mm)				(M3/H)	(Kw)	(Kg)	(Mm)
LWS355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LWS355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LWS420*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LWS500*2000	500	2000	2500	4	1750	5-35	45	4000	3520*1800*1170
LWS520*2080	520	2080	3200	4	3154	3-35	55	5000	4510*1410*1170
LWS550*2000	550	2000	2800	4	2414	6-40	55	5700	4570*1380*1600
LWS650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LWS650*2600	650	2600	2000	4	1456	6-65	90	6000	5490-1510*1720

 

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension(mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	2120*1250*680
LW300*900	300	900	4200	3	2964	1-6	11	1160	2150*1300*900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	2450*1300*900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	2730*1600*1080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	3130*1600*1080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	3520*1800*1170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	3885*1350*1600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	4150*1350*1600
LW550*2000	550	2000	2800	4	2414	6-40	55	5700	4570*1380*1600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LW650*2600	650	2600	2000	4	1456	6-65	90	6000	5490*1510*1720
LW720*2160	720	2160	2000	3	1612	7-80	120	6000	5200*1600*1800
LW720*2880	720	2880	2000	4	1306	7-90	120	8000	3100*1600*1800
LW800*2400	800	2400	1800	3	1451	20-100	150	12000	5820*2000*1300
LW800*3200	800	3200	1800	4	1451	20-120	150	1300	7100*2000*1300

Service Commitment

1. We will provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away.

2. Consultant services for whole machine life, 24 hours technical support by email and telephone.

3. Send technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.

 

Drum

The drum is cast by Duplex 304 stainless steel in centrifugal casting, the forging process is adopted , which can enhance its corrosion resistance, The replaceable alloy sleeve is installed in the solid state outlet, so that the mother material of the drum's outlet is not worn, and the wear-resistant bar is installed in the drum to make the drum inside not worn.

Differential

The differential drives the screw discharger and makes it rotate at a constant speed of the external drum. The speed difference between the external drum and the screw discharger is determined by the reduction ratio of the differentialand the speed of the external drum.

PLC Control Panel

The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency, rotation speed, differential speed and current of operating major and auxiliary electrical engine.  

 

Eletrical Components: SIEMENS/S-chneider/ABB  

Cemented carbide and wear sleeve 

 

 

Imported Bearling-NSK

 

 

Imported Bearing-SKF

 

Certificate

Company Profile

JInhua Shenzhou Centrifuge Co.,Ltd maintains stringent norms of quality to manufacture decanter starch 3 phase. decanter starch 3 phase is the result of high-end technologies.With the continual of enlarging of its application range in Separation Equipment, its demands are increasing rapidly every year. The launch of a product that perfectly solves the industry's pain points is that Shenzhou Group Co.,Ltd/Liaoyang Shenzhou Machinery Equipment Co.,Ltd has always adhered to the goal of technological innovation, and the newly developed products perfectly solve the pain points that have been lingering in the industry for a long time. Once launched, they have been enthusiastically sought after by the market.
 

Place of Origin:	Zhejiang, China	Type:	Centrifuge
Product Type:	Paint	Condition:	New
Video outgoing-inspection:	Provided	Machinery Test Report:	Provided
Marketing Type:	Hot Product 2019	Warranty of core components:	1 Year
Core Components:	PLC, Bearing, Motor	Brand Name:	Shenzhou
Voltage:	110V,220V,380V,440V,460V	Weight:	1
Warranty:	3 years	Key Selling Points:	Easy to Operate
Applicable Industries:	Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company	Showroom Location:	None
Application:	Free spare parts	Name:	Field installation, commissioning and training
Machine type:	Field maintenance and repair service	Keyword:	Video technical support
Product name:	Online support	Function:	Video technical support

 

Packing&Shipping

 

Biodiesel Centrifuge Features
* ALL STAINLESS STEEL CENTRIFUGE BOWL COMPONENTS
* SUITABLE FOR UNATTENDED OPERATION
* PRESSURIZED LIGHT / HEAVY PHASE LIQUID DISCHARGE
* BACK PRESSURE REGULATING VALVES FOR MORE ADJUSTABLE SEPARATION CONTROL
* ELECTRICAL CONTROL PANEL AND AUTOMATION
* XP MOTOR STANDARD (REQUIRES THREE PHASE POWER)
* AUTOMATIC SLUDGE DISCHARGE AND WATER HARNESS ON SELF CLEANING UNIT
* BASE PLATE, TOOLS, INSTRUCTION MANUAL INCLUDED
* Options and Accessories
* FEED PUMP AND INLET STRAINER
* PROCESS HEAT EXCHANGER
* SLUDGE TANK AND TRANSFER PUMP
* COMPLETE MODULAR SYSTEM SKID SOLUTIONS
* Benefits
* FULL FACTORY WARRANTY PROTECTS YOUR INVESTMENT
* PROCESS AND PRE-INSTALLATION CONSULTING
* INSTALLATION, OPERATIONAL TRAINING, MAINTENANCE, & OPTIMIZATION
* TANKS, FILTERS, MIXERS, PUMPS, AND SYSTEM AUTOMATION
* ANNUAL MAINTENANCE PROGRAMS, ON-SITE FIELD SERVICING OR FACTORY SERVICING AT ONE OF OUR NATIONAL LOCATIONS
* SPECIALIZED INDUSTRY EXPERTISE AND RELATED ENGINEERING, CONTROLS, SERVICE AND SUPPORT

FAQ

1. who are we?
We are based in Zhejiang, China, start from 2018,sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine

4. why should you buy from us not from other suppliers?
We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian