Continuous Decanter Centrifuge for Solid Separate Innovative Solid Bowl Decanter Centrifuge

• Customization: Available
• Warranty: 1 Year
• Type: Centrifuge
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Condition: New
• Name: Decanter Centrifuge
• Separation: 2 or 3phase Separation
• Bowl Material: Stainless Steel 304/316L/Duplex Steel
• Feature: High Efficiency
• Operation: Easy Operation
• Discharge Type: Self-Cleaning
• Warranty of Core Components: 1 Year
• Key Selling Points: Famous Brand PLC
• Inverter: ABB
• Structure: Stable Structure
• Application: Oil Extraction/Wastewater Treatment
• Transport Package: Wooden Case
• Trademark: Shenzhou
• Origin: Zhejiang, China

Product Description

Product Description

WHAT IS CENTRIFUGE DECANTER

 

When you need to separate solid / liquid mixtures with high solids content, you can choose a decanter centrifuge. In contrast to chamber filter presses, these solid vortex centrifuges or decanter centrifuges operate continuously. High centrifugal forces separate finely divided solid particles from the suspension.

Our decanter centrifuges are modular in design and can be used in a wide range of industries. Centrifuges can be optimally adjusted for specific applications. Applications range from sludge dewatering to classification or wet classification to solid classification.

How it works

HOW DOES DECANTER CENTRIFUGE WORK

The feed product is pumped into the decanter centrifuges through the inlet. Feed goes into a horizontal bowl, which rotates. The bowl has is composed of a cylindrical part and a conical part. The separation takes place in the cylindrical part of the bowl. The fast rotation generates centrifugal forces up to 4000 x g. Under these forces, the solid particles with higher density are collected and compacted on the wall of the bowl. A scroll (also screw or screw conveyor) rotates inside the bowl at a slightly different speed. This speed difference is called the differential speed. This way the scroll is transporting the settled particles along the cylindrical part of the bowl and up to the end conical part of the bowl. At the smallest end of the conical part of the bowl, the dewatered solids leave the bowl via discharge opening. The clarified liquid leaves through a paring disc (internal centripetal pump).

3-phase separation with a decanter

With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge openings as it happens also in 2-phase separation.
Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the
production of biodiesel etc.

Parameters and influencing factors of the separation

Feed, throughput and residence time

Through the feed, the separation medium to be processed can be input into the center of the infeed chamber of the scroll, where it is accelerated. The throughput will have an influence on the residence time.
Decanter Centrifuges Acceleration
The separation medium reaches its maximum speed in the decanter bowl, causing the solids to settle on the bowl inner diameter. A characteristic feature of the bowl is its cylindrical/conical shape.
Differential speed

There is a differential speed between the decanter bowl and the scroll, which is created by a gear unit on the industrial decanter centrifuges. The differential speed determines the solid content in the outfeed.
Filling volume / Weir discs or overflow weir
The clarified liquid flows to the cylindrical end of the bowl in the decanter centrifuge, from where it runs out through openings in the bowl cover. These openings contain precisely adjustable weir discs/weir plates by means of which the pond depth in the bowl can be set. The weir discs determine the filling volume of the bowl.
High speed industrial horizontal screw decanter centrifuge price Decanter centrifuge of mud separator

Advantages and limitations over competitive processes
Generally the decanter centrifuge has more advantages than disadvantages; however, there are some limitations when compared to other processes.
Decanter Centrifuges Advantages:
* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.
* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.

Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.

Specification

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension (mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	2120*1250*680
LW300*900	300	900	4200	3	2964	1-6	11	1160	2150*1300*900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	2450*1300*900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	2730*1600*1080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	3130*1600*1080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	3520*1800*1170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	3885*1350*1600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	4150*1350*1600
LW550*2000	550	2000	2800	4	2412	6-40	55	5700	4570*1380*1600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LW650*2600	650	2600	2200	4	1456	6-65	90	6000	5490*1510*1720
LW720*2160	720	2160	2200	3	1612	7-80	120	6000	5200*1600*1800

 

Packing & Delivery

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Company Profile

 

WE ARE LEADER IN INDUSTRIAL MARKET SINCE 1980

Shenzhou Machinery is a subsidiary of Shenzhou Group.Which was Established In 1980, conveying an Area Of 80000M2 ,there are 2500 Staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO.
Some of our machines gained the new technology invent patent. We are on of the world's leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment. now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on totally 70 Countries.
We own various kinds of inspection and testing facilities with value Over USD10 Millio, We also welcome OEM and ODM orders.
 

 

 

 

 

 

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