Industrial Stainless Steel Crude Oil 3 Phase Decanter Centrifuge Tricanter

• Customization: Available
• Warranty: 1 Year
• Type: Centrifuge
• Dimension(L*W*H): 3540*1700*1215mm
• Operation: Easy /Automatical Continuous
• Warranty of Core Components: 1 Year
• Name: 3 Phase Decanter Centrifuge
• Capacity: 8-30m3/H
• Differential Speed: 3~35rpm
• Speed Control: Siemens Brand Frequency Converter
• Material: 304/316L Stainless Steel
• Weight: 4000
• Certification: CE ISO9001
• Product Type: Liquid-Liquid-Solid Separation
• Drum Diameter: 450mm
• Application: Liquid Liquid Solid Separation
• Power: Main Motor: 55kw/ Uxiliary Motor 15kw
• Max Speed: 3000rpm
• Trademark: Shenzhou
• Origin: Zhejiang, China
• Production Capacity: 300 Set/Sets Per Year

Product Description

Product Description

Product Description

Oil field horizontal screw centrifuge (double motor double frequency conversion type)

The horizontal screw discharge sedimentation centrifuge for oil and gas drilling fluid purification (hereinafter referred to as horizontal screw centrifuge) is designed with an integrated frame body, which is convenient for on-site installation and lifting; The horizontal spiral discharge sedimentation centrifuge adopts special explosion-proof, anti-corrosion, weather resistance and vibration reduction treatment. The frequency converter and other electrical components are installed in the explosion-proof cabinet. The explosion-proof cabinet is equipped with heating and ventilation system, which is suitable for field operation. The screw pusher is driven by planetary gear reducer, with mechanical and electrical double overload protection device, which can realize low-speed and high torque power transmission and stable start.

 

 

The horizontal spiral discharge sedimentation centrifuge has the forms of single motor drive, frequency conversion double motor drive, hydraulic drive and so on, which can be selected by users according to different use conditions.

 

The hydraulic driven horizontal screw centrifuge can not only conveniently change the speed of the drum and the ejector, but also feel the change of the load of the drum and the ejector by collecting the hydraulic pressure, and automatically realize the intelligent functions such as "discharging blockage", "stopping feeding", "alarm", "shutdown" and so on. The hydraulic system adopts integrated technology with high reliability and convenient maintenance.

 

 

Drilling centrifuge is a five stage solid particle control equipment in the drilling mud solid control system. It uses the principle of centrifugal sedimentation separation to separate the suspension in the drilling fluid. It balances the viscosity and specific gravity of the drilling fluid in the drilling field, recovers the heavy diamond powder in the drilling fluid and saves the drilling cost; It mainly separates 2 ~ 5% of drilling fluid μ m5~7 μ M solid particle is an essential and important equipment in the field of oil drilling, coalbed methane drilling and environmental protection waste mud treatment. Combined with centrifugal separation technology and on-site working conditions in the field of foreign drilling and combined with domestic petroleum universities and enterprises, this product can be used for solid-phase control in the fields of oil drilling, trenchless, coalbed methane and so on. At the same time, it can be used for tail rotor treatment of drilling fluid, solid-liquid separation in environmental protection industry, as well as food Medicine and other fields.

 

 

WORKING PRINCIPLE

The material(crude palm oil) passing through the center feeding pipe into the centrifuge (axid feed). Under the action of centrifugal force and material pressure,it passes through the distributor distributed to the drum. The dense solid phase is deposited on the drum wall, and is transported to the drum body cone by auger delivery then falls from the discharge port to the solid collector box. At the same time, the relatively light liquid phase is not moving with the spiral because of its fluidity, but through the outlet overflow into the liquid aggregate box.

Technical parameter

Drum Diameter (mm)	Drum Speed (rpm)	G - Forceg	Capacity (m3/h)	Primary Motor (KW)	Differential Speed (rpm)	Weight (Kg)	Dimension (mm)
450mm	3000	2268	3~30	55	3~35	4000	3540*1700*1215mm

Packaging & Shipping

Product configuration

Components 1

Components 2

Components 3

Advantage

1. Lower cake transportation costs due to very dry solids
2. Better recovery of nutrients due to very high separation efficiency
3. Lower fresh water consumption compared to other processes
4. Continuous and fully automatic operation
5. 24hr operating reliability
6. Optimum wear protection
7. Energy saving design
8. Easy to operate
9. Easy to maintain
10. Simple assembly/dismantling

Following allocation could be available to meet customer's demand:
1. Frequency conversion plus PLC controlling system
2. Protection system for vibration and temperature rising
3. Feeding speed control
4. Gas-liquid separation device on liquid outlet
5. Other allocation demand

 

 

Main Characteristics

 

 

1. Good operation stability

This machine adopts involute planetary gear differential and has our unique low oil level operation technology. The working temperature is low, the transmission torque is large, and the performance is reliable. The drum main bearing adopts thin oil forced circulation lubrication, which can effectively improve the running speed and adapt to high temperature conditions.

2. Circulating lubrication system

Pressure oil circulating lubrication provides a good lubrication method for the main bearing and reduces the operating temperature of the bearing, which can greatly prolong the service life of the machine.

3. Safety protection device

This machine has multiple protections such as high torque protection feedback, revolution control, oil temperature display, main bearing temperature display and alarm, which can effectively eliminate or reduce the damage to millions of machines caused by sudden faults.

4. High degree of automation

The feeding, separation, unloading and other operations of the machine operate continuously and automatically at full speed. The functional design of the sedimentation section is strengthened, which has obvious adsorption effect on the fine particles in the suspension, improves the recovery capacity of the small particles, and can process 15-30 tons of suspension per hour.

5. Good operating environment

The separation of meat stopping day is carried out under completely closed conditions. There is no pollution to the operation site, and the production environment can be kept clean and tidy.

6. Strong corrosion resistance

the drum, screw, casing and other parts of the machine invaded by rabbit meat are made of high-quality stainless steel, which has sufficient acid and alkali resistance. At the same time, other materials can also be selected according to the needs of users.

7. Good wear resistance

the spiral blade of this machine adopts the process of surfacing cemented carbide to enhance the wear resistance. It is suitable for solid-liquid separation of non-metallic materials.

8. Good operation stability

This machine adopts involute planetary gear differential and has our unique low oil level operation technology. The working temperature is low, the transmission torque is large, and the performance is reliable. The drum main bearing adopts thin oil forced circulation lubrication, which can effectively improve the running speed and adapt to high temperature conditions.

Customer photos

Application

Areas of application for 3 phase decanters
3 phase decanters (respectively separation decanters) are used for the clarification and simultaneous separation of fluids of different densities.The three phase decanters perform a 3 phase separation (solid-liquid-liquid separation) of dispersions of solid material and two non-mixable liquids of different densities.
 

Typical areas of application for 3-phase are thus
* Treatment of sludges containing oil
* Separation of oil-water emulsions contaminated by solid materials
* Extraction of animal and plant oils and fat
* Furthermore * Fish press water from the fishmeal industry
* Manufacturing starch
* Olive oil

Functional and constructional characteristics of 3-phase decanters
Due to the high rotational speed of the drum solid material particles are deposited on the inner wall of the drum; at the same time the two liquids are separated from each other. The solid material particles spun off to the outside are continuously transported to the solid material discharge by the integrated screw conveyor. The two liquid phases, separated from each other and almost completely free of solid material, overlay each other according to their density and leave the separation chamber by separate openings at the opposite end of the drum (cylindrical drum end). The two liquid phases can either be discharged freely (e.g. over a weir) or under pressure (by means of an integrated pump; peeling plate also called gripper).

Main Choices

According to user's requirement, the product contact parts can be made of austenite stainless( 321, 316L…. ),Haynes alloy, titanic alloy or other anti-erosion materials.