Industrial Three Phase Separation of Fish Oil Decanter Centrifuge Fish Oil Extraction Separator Machine

• Warranty: 1 Year
• Type: Centrifuge
• Object: Cosmetic
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Condition: New
• Separation: 2phase Separation
• Operation: Easy Operation
• Feature: High Efficiency
• Warranty of Core Components: More Than 5 Years
• Name: Decanter Centrifuge
• Bearing: S-Kf Bearing
• Key Selling Points: Famous Brand PLC
• Discharge Type: Self-Cleaning
• Structure: Stable Structure
• Machinery Test Report: Provided
• Motor: ABB
• Weight: 1050
• Bowl Material: Stainless Steel 304/316L/Duplex Steel
• Core Components: PLC, Motor
• Application: Oil Extraction
• Transport Package: Wooden Case
• Trademark: Shenzhou
• Origin: Zhejiang, China

Product Description

Working principle:

separation of fish oil decanter centrifuge

Fish Industry
While fish and fish products can be consumed alone they are also used as raw material in many sectors. They are high in Omega-3 and vitamin D. It has a significant place in human consumption since they are nutritious and contain vitamins and minerals that accelerate bone development. Products derived from fish are extensively used in animal feed industry, fish oil, foodstuff raw material and industrial raw material production.

Besides the fillets that are reserved for human consumption, trimmings are also processed in Integrated Fish Facilities to obtain
feed raw material in forms of fishmeal, oil and hydrolysate. Thus, negative environmental impacts are minimized in such kind of
plants and all products introduced to the plant are rendered into semi-finished or finished products with high added value.

.* MOC:Stainless steel
* Scroll discharge
* PLC control
* Big working capacity
* Continuous operation

Fish delivered to the plants are subjected to the following processes respectively to produce fishmeal and fish oil.

Cooking; Protein content of the fish is coagulated; oil and water bounds are weakened chemically and preliminary preparation for facilitating separation is completed. Pressing Stage (Optional): Product which is turned into paste upon cooker is taken to the product pressing stage. The paste is separated into two phases as solid and liquid upon pressing. Solid phase extracted from the press is delivered to the dryers and the pressed liquid is delivered to pre-separation stage for obtaining fish oil.
Pre-Separation (Optional): Certain part of the sediment found in the liquid phase obtained through pressing process is separated by a screen system.
Decanter Centrifuge: Liquid phase which is separated from coarse sediment is introduced through decanter centrifuge to separate the remaining sediment. While decanter centrifuges employed at this stage can be used in 2-phase (solid - liquid) separation, they may also be used in 3-phase (solid - liquid - liquid) separation too. Performance of decanter centrifuges play an important role in terms of efficiency of the plants. Cake phase discharged from the decanter centrifuge is combined with the press cake and delivered to the dryer. Decanter output liquid phase is fed to the separators for concentrating.

Centrifuge Separator: Liquid phase output from decanter centrifuge is first fed to the concentrator to concentrate the oil content of the product. Concentrated oil is run through cleaning separator to obtain fully cleaned fish oil. The process is very important to prevent loss of oil through separator aqueous phase and solid discharge outlets. Drying: Solid (cake) phase output from the press and decanter is fed to the drying stage for drying and packaged in fishmeal form.

Product Description

Product configuration

Components 1

Components 2

Components 3

Introduce

You are looking for a tricanter?
Then Shenzhou Centrifuge is the right address for you

Advantage

1. Lower cake transportation costs due to very dry solids
2. Better recovery of nutrients due to very high separation efficiency
3. Lower fresh water consumption compared to other processes
4. Continuous and fully automatic operation
5. 24 h operating reliability
6. Optimum wear protection
7. Energy saving design
8. Easy to operate
9. Easy to maintain
10. Simple assembly/dismantling

Following allocation could be available to meet customer's demand:
1. Frequency conversion plus PLC controlling system
2. Protection system for vibration and temperature rising
3. Feeding speed control
4. Gas-liquid separation device on liquid outlet
5. Other allocation demand

 

 

Main Characteristics

Features

* All parts coming into contact with the product are made of stainless steel.
* 3-phase AC motor for controlled torque starting via frequency converter
* Approximately 80 to 90 % of the oil is recovered.
* Low personnel costs due to continuous and automatic operation.
* Highest g-force for higher solids output
* Adjustable bowl speed via VFD
* Automatic adjustment of differential speed via VFD
* Two motor drive
* Belts for both primary motor and secondary motorFeatures
* All parts coming into contact with the product are made of stainless steel.
* 3-phase AC motor for controlled torque starting via frequency converter
* Approximately 80 to 90 % of the oil is recovered.
* Low personnel costs due to continuous and automatic operation.
* Highest g-force for higher solids output
* Adjustable bowl speed via VFD
* Automatic adjustment of differential speed via VFD
* Two motor drive
* Belts for both primary motor and secondary motor

Main Choices

According to user's requirement, the product contact parts can be made of austenite stainless( 321, 316L…. ),Haynes alloy, titanic alloy or other anti-erosion materials.

Application

Areas of application for tricanters (3 phase decanters)
Tricanters respectively 3 phase decanters (respectively separation decanters) are used for the clarification and simultaneous separation of fluids of different densities.
The tricanters / three phase decanters perform a 3 phase separation (solid-liquid-liquid separation) of dispersions of solid
material and two non-mixable liquids of different densities.

TYPICAL AREAS OF APPLICATION FOR TRICANTERS ARE THUS
* Treatment of sludges containing oil
* Separation of oil-water emulsions contaminated by solid materials
* Extraction of animal and plant oils and fat
* Furthermore * Fish press water from the fishmeal industry
* Manufacturing starch
* Olive oil
Functional and constructional characteristics of tricanters
Due to the high rotational speed of the drum solid material particles are deposited on the inner wall of the drum; at the same
time the two liquids are separated from each other.
The solid material particles spun off to the outside are continuously transported to the solid material discharge by the
integrated screw conveyor.
The two liquid phases, separated from each other and almost completely free of solid material, overlay each other according to their density and leave the separation chamber by separate openings at the opposite end of the drum (cylindrical drum end).
The two liquid phases can either be discharged freely (e.g. over a weir) or under pressure (by means of an integrated pump;
peeling plate also called gripper).
 

Technical parameter

Model	Technical parameter									motor power			outline dimension(mm)	Machine weight (KG)
		(Diameter)mm	Rotation speed rpm	Length mm	Separation factor G	capacity M3/h	Main motor KW	Vice motor KW	Dimension: L×W×H
LWS355*1460	355	3500	1460	2062	3-8	11/18.5	7.5/11	2800×1400×850	2000
LWS420×1750	420	3200	1750	2406	4-20	30/37	11/18.5	3120×1580×1050	3000
LW450×1600	450	3200	1600	2578	5-25	30/45	11/22	3780×1050×1180	3500
LWS450×1800	450	3200	1800	2578	5-25	30/45	11/22	3985×1050×1180	3600
LWS450×2000	450	3000	2000	2266	5─25	30/45	11/22	4320×1050×1180	3800
LWS500×1800	500	3000	1800	2517	10-30	37/55	15/22	4200×1110×1200	4300
LWS500×2000	500	3000	2000	2517	10-30	37/45	15/22	4500×1110×1200	4500
LWS550×1800	550	3000	1800	2769	10-35	45/55	18.5/22	4380×1160×1230	4800
LWS550×2200	550	2800	2200	2412	10-35	45/55	18.5/30	4780×1160×1230	5000

Customer photos

Packaging & Shipping

Products packaging

Shipping

 

 

Technical service:

- Technical direction when installation, debugging
- Training for operation and maintain worker

 

Training:

- separator working principle and structure
- operation regulation and attention
- machine maintains

 

Company Information

Shenzhou Centrifuge has been developing and manufacturing centrifuges for nearly 80 years, and is one of the Chinese leading manufacturer. Shenzhou Centrifuge has more experience and expertise than any other separator manufacturer when it comes to applying and using decanter centrifuge for the purpose of continuous separation.