Factory Fish Oil Equipment Fishmeal Making Machine Production Plant Line

• After-sales Service: on Site Installaion
• Warranty: 1 Year
• Type: Centrifuge
• Object: Cosmetic
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Product Name: Fish Oil and Fish Meal Making Machine
• Screen Mesh: with Screen Mesh
• Automatic Grade: Automatic
• Material: 304 Stainless Steel
• Power: 511kw
• Application: Fish, Fish Offal, Trash Fish, Shrimp, Feather etc
• Expanding Method: Dry Expansion
• Grinding Equipment Type: Feed Hammer Mill
• Weight: 185.5ton
• Voltage: 380V-415V
• Technics: Ooking-Pressing-Drying Fishmeal Processing Tech
• Operation: Fully Automatic
• Capacity: 10t-200tons/Day
• Transport Package: Exported Package
• Trademark: Shenzhou
• Origin: Zhejiang, China
• HS Code: 8402111000
• Production Capacity: 300 Set/Sets Per Year

Product Description

Factory Fish meal machine fishmeaL plant
 

Characteristics of fishmeal machine:
1. Wide used for Poultry, Animals, Pets and Fish Food pelleting.
2. Food pellet size: 0.9~8mm, changed with different fish food dies.
3. Special-alloy-steel screw ensures high abrasion resistance and bearing force for the fish food pellet machine.
4. Stainless-steel conditioner keeps the materials Completely conditioned during fish food pelleting.
5. Food gets high-temperature and pressure disinfection when food get pelleted.
6. Imported-ED technology and components ensure fish food pellet machine long life and competitive price.


1. Description:
 
 This small capacity fish meal production line is specially design  for our customers who want to process leftovers like fish head, fish sausages and offals, also can deal with small whole fresh fish, the whole production line has a compact structure, good-looking appearance, easy operate and good performance.  
 
2. Raw materials: Whole fish, different kinds of fresh fish, fish heads, fish sausages and offals
 
 
 
3. Products: This line can be used to produce nutritional fish meal, it is high quality feed for different kinds animal such as dog, cat, cattle, fish, duck, chicken, the final meal can be easy digestion, nutrition 90%.
 
 
 
4. Capacity:   10-100ton/day  
 
 
6. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries.
 



1 Raw material & finished product: 

Fish Meal is an excellent source of protein and is also rich in essential ammino acids, vitamins and minerals. It is a natural balanced feed that is high in protein, energy, minerals (calcium and phosphorus), a natural source of vitamins (including choline, biotin, vitamins B12, A and E).

It is long been recognised that the fishmeal inclusion in chick diets greatly improve disease resistance in poultry, the anti-inflammatory properties of fish meal not only limit in poutry, also works in aquaculture, mariculture, livestock etc industry. Fish meal is a supplement in addition to other feeds.

There are three types of raw material processing plants:
1) high protein fish meal and fish oil plants which convert fish, mostly fish freshly caught on the sea into fish meal. In other word, high protein fish meal floating plant.
2) high protein fish meal and fish oil plants which process fish, such as sardine and anchovy to recover high value fish oil as well as produce high protein fish meal on land.
3) high protein fish meal and fish oil plants  which process lean fish into white fish meal. in this way the protein rate of meal is also high, least or none fish oil output. 

Generally, the protein rate and quality of fishmeal from a floating plant is superior than a land plant. 


2 Processing of high protein fish meal and fish oil plants:

Fishmeal is made by cooking, pressing, drying, grinding, and cooling of fish or fish waste to which no other matter has been added. It is a solid product from which most of the water is removed and some or all of the oil is removed. Usually four tonnes of fish can produce one tonne of fish meal. 

fish meal and fish oil processing line is as follow:

1) Cooking: A commercial cooker is a long, steam-jacketed cylinder through which the fish are moved by a screw conveyor. This is a critical stage in preparing the fishmeal, as incomplete cooking means the liquid from the fish cannot be pressed out satisfactorily while over cooking makes the material too soft for pressing. No drying occurs in the cooking stage.

2) Pressing: A perforated tube with increasing pressure is used for this process. This stage involves removing some of the oil and water from the material and the solid is known as press cake. The water content in pressing is reduced from 70% to about 50% and oil is reduced to 4%.

3) Drying: If the meal is under-dried, moulds or bacteria may grow. If it is over-dried, scorching may occur and this reduces the nutritional value of the meal.

4) Grinding: This stage is the breakdown of any lumps or particles of bones.

 

echnical parameters

Model	SF-15	SF-30	SF-50	SF-80	SF-150
Processing Capacity of Raw Materials (T/24hr)	15	30	50	80	150
Power Consumption per ton of Fish Meal (KW)	140-160	130-150	120-140	115-125	110-130
Steam Consumption per ton of Fish Meal (T)	2.5-2.6	2.4-2.5	2.3-2.4	2.2-2.3	2.2-2.3
Pressure of Working Steam (MPa)	0.6	0.6	0.6	0.6	0.6
Match Power (KW)	48	110	140	180	220
Floor Area of Land Type (M2)	60	100	130	180	200
Floor Area of Marine Type (M2)	20	70	/	/	/

Note: actual power utilization is about 60% of match power.

   
Fish liquid after vertical oil water separator work, fish protein water retained a variety of nutrition, such as water soluble protein, vitamins, and inorganic salts, etc. But water content as high as 90% - 95% of fish protein water must go through concentration, can add to drying machines, and can be the fish protein content increased from 2% to - 3%, fish meal production increased by 20% - 30%, so the production out of the fish meal as "whole fish meal"

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What is a Decanter Centrifuge

The horizontal spiral centrifuge, also known as a horizontal screw centrifuge, is a type of centrifuge that utilizes a rotating screw conveyor mechanism to separate solid particles or liquid-liquid mixtures based on their density. The centrifuge operates by subjecting the mixture to high centrifugal force, causing the denser components to move towards the outer edge of centrifuge while the lighter components stay towards the center. 

 

It consists of a column cone, spiral discharge device, differential system, bearing seat, base, cover, main and auxiliary motors,and electrical system. It is capable of separating materials ranging from 0.002 to 5um. This tricanter centrifuge is commonly used in various industries such as chemical, pharmaceutical, food processing, and wastewater treatment.  

 

It offers advantages such as 24 hours continuous operation, high separation efficiency, and the ability to handle large volumes of feed material. Horizontal spiral centrifuges are particularly effective separating fine particles or emulsions with a narrow density difference. 

 

The LWS520 centrifuge allows for adjustable parameters to optimize the separation process. Parameters such as rotation speed, differential speed, and liquid level can be adjusted to suit the specific characteristics of the oil being processed. Fine-tuning these parameters improves the separation efficiency and product quality.

 

How Does Decanter Centrifuge Works

 

3 phase Centrifuge working principle: 

 

Three-phase centrifuge is that two liquid phases and one solid phase enter the centrifuge and expand it thousands of times by relying on the centrifugal force field. The solid phase is settled under the action of centrifugal force, and the two liquid phases are also stratified, so as to realize Solid-liquid-liquid 3-phase separation and discharge them from the body under the action of special mechanism. The whole feeding and separation process is continuous, closed and automatic. (solid-liqui-liquid separation) 

PRODUCT SPECIFICATIONS

Why Choose Shenzhou Decanter Centrifuge ?

 

Company Information

* 45 years of technical experience
* Professional technical team
* The plant covers an area of 30,000 m²
* Exported to more than 70 countries
* High performance / High value
* ISO9001CE certification and inspection reports
 

FAQ

1. How is you factory production experience ?
45 years production experience on food machinery.  Leading supplier in China.

2.What can you product type of product?
Frying machine is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,hamburger patty and chicken nuggets coated meat pie production line ,vacuum fryer and so on.

3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.

4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.

5. Could we visit your factory to check the machine carefully and closely?
Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution

6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.

7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.

 

Contact:

Jinhua Shenzhou Centrifuge Co., Ltd.
No.5 Workshop, 188 Shuxi Road,Jinhua,Zhejiang,Chin

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