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Firstly water washing the fresh avocado ,seperate out the nut and skin to get the pulp ,which samely this nut & skin remover also could grind the pulp to be paste,which could be shorten the oil road,easily be pressed out oil .
Then package (5 ~ 7 kg) in each package fingers to put partition for initial squeezing (40 ~ 50 MPa pressure, temperature 60 ºC ~ 70 ºC), to be pressed, and the residual oil of the cake was 6% ~ 8%.
The crude oil would be filtered for two times ,the first time to remove the sludge ,the second is for mic filter,to remove gums ,so the final oil is pure and cleared .
The Shenzhou Tricanter is suitable for manufacturing avocado oil. The industrial centrifuge separates the avocado pulp into the fruit flesh, oil and water phases. Following this, the separator refines the oil phase and removes ultrafine impurities. This process is gentle to the product and is appropriate for producing the highest grade of avocado oil. Processing with the Tricanter leads to a high yield, clear avocado oil and maximum product quality.
Avocado Oil Production Line
WASHING AND CRUSHING
After being harvested, avocados are cleaned
properly to remove leaves, soil and other impurities, which in turn makes it possible to obtain a
high-quality oil in the end of the process. After
cleaning, a mash is produced by crushing the
avocados together with the avocado stones.
Whether you're processing entire avocados or
depitted ones, SHENZHOU Centrifuges provide the
optimum separation performance.
MALAXING
The produced mash is conveyed to the malaxer
or kneading mill. Through malaxing, the oil is
released from the oil cells by which it is encapsulated. Moreover, the malaxing procedure is
critical for oil yield and oil quality.
SEPARATION
After malaxing, the mash is pumped to a SHENZHOU Decanter/Tricanter® (2-phase/3-phase) for separation. As a result, the mash is separated into oil, fruit water and solids (3-phase). Additionally, dilution water is added to the feed, in order to fluidize the mash. In contrast to the 3-phase process, in the 2-phase process using a SHENZHOU Decanter, the mash is separated into oil as liquid phase and solid phase (pomace). The 2-phase process requires neither or a minimum amount of dilution water to the feed, depending on the moisture content of the raw material.
PURIFICATION
The oil coming from a SHENZHOUDecanter/Tricanter®, is then polished via a SHENZHOU Separator and represents the final step of the process. This enables to separate the oil from any residual solids and water applying a significantly higher g-force than a decanter/Tricanter®, so that highquality avocado oil results. The decision whether to apply 2- or 3-phase processing depends on local as well as on individual circumstances. However, SHENZHOU provides competent support to achieve the best possible performance.
Advantage of SENZ
Model
|
Diameter(mm)
|
Lenght(mm)
|
Max speed
|
L/D ratio
|
G-force
|
Capacity(m3/h)
|
Main motor power(Kw)
|
Weight(kg)
|
Dimension
(mm)
|
LW250*1000
|
250
|
1000
|
5000
|
4
|
2722
|
0.5-5
|
7.5
|
950
|
2120*1250*680
|
LW300*900
|
300
|
900
|
4200
|
3
|
2964
|
1-6
|
11
|
1160
|
2150*1300*900
|
LW300*1200
|
300
|
1200
|
4000
|
4
|
2784
|
2-6
|
11
|
1350
|
2450*1300*900
|
LW355*1160
|
355
|
1160
|
3600
|
3.3
|
2576
|
2-8
|
15
|
1400
|
2470*1350*830
|
LW355*1460
|
355
|
1460
|
3600
|
4
|
2576
|
2-10
|
15
|
1800
|
2750*1350*830
|
LW400*1200
|
400
|
1200
|
3200
|
3
|
2294
|
3-12
|
18.5
|
1800
|
2730*1600*1080
|
LW400*1600
|
400
|
1600
|
3000
|
4
|
2016
|
3-15
|
22
|
2000
|
3130*1600*1080
|
LW450*1800
|
450
|
1800
|
2800
|
4
|
1976
|
4-25
|
37
|
2500
|
3320*1700*1130
|
LW500*2000
|
500
|
2000
|
2800
|
4
|
1750
|
5-35
|
45
|
4000
|
3520*1800*1170
|
LW530*1855
|
530
|
1855
|
2600
|
3.5
|
2006
|
5-38
|
55
|
4680
|
3885*1350*1600
|
LW530*2120
|
530
|
2120
|
2400
|
4
|
1709
|
5-40
|
55
|
4800
|
4150*1350*1600
|
LW550*2000
|
550
|
2000
|
2800
|
4
|
2412
|
6-40
|
55
|
5700
|
4570*1380*1600
|
LW650*1950
|
650
|
1950
|
2200
|
3
|
1761
|
6-45
|
75
|
5000
|
4840*1510*1720
|
LW650*2600
|
650
|
2600
|
2200
|
4
|
1456
|
6-65
|
90
|
6000
|
5490*1510*1720
|
LW720*2160
|
720
|
2160
|
2200
|
3
|
1612
|
7-80
|
120
|
6000
|
5200*1600*1800
|