Industrial Scale Design Palm Oil Sludge Separation Machine Waste Mud Tricanter Centrifuge

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Warranty: 1 Year
• Model NO.: LWS520
• Object: Cosmetic
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Distillation Equipment Type: Steam Distillation Equipment
• Pressure: Low Pressure
• Condition: New
• Product Name: Tricanter Centrifuge
• Application: Liquid-Solid or Liquid Liquid Solid Separation
• Material: 304/316L Stainless Steel/ Duplex Ss
• Feature: 24 Hours Continuous Operation
• Automatic: Fully Automatic Feeding and Discharge
• Motor/ Inverter: Double Imported ABB Brand
• PLC Controller: Germany Siemens Brand
• Bearing: S-Kf, NSK as Option
• Centrifuge Life: 20 Years
• Drum Diameter: 520mm
• Capacity: 3-8m3/H
• Rotating Speed: 3500rpm (Stepless Adjustable )
• Weight: 1900kgs
• Voltage: 220V/380V/Customized
• Key Selling Points: The Drum Is Centrifugally Cast in One Piece, Which
• Transport Package: Wooden Case
• Specification: 260*1500*850mm
• Trademark: Shenzhou
• Origin: Zhejiang, China
• HS Code: 8421192000
• Production Capacity: 300 Set/Sets Per Year

Product Description

Product Description

 

Tricanter centrifuge hot selling in Shenzhou 
 
Jinhua Shenzhou Specially Manufacturing decanter centrifuge with high quality and competitive price about 40 years in China.More details you can contact us freely!

Palm oil is one of the most produced oils in the world. The global demand for palm oil is overgrowing. The traditional manual crushing method for extracting palm oil can no longer meet the palm oil market's needs. The RS three-phase decanter centrifuge provides an effective separation and purification program for palm oil processing plants' processing process. It can help palm oil mills process fresh palm fruit bunch (FFB) into crude palm oil (CPO), and it has the characteristics of high efficiency and high purity. Simultaneously, the equipment can work automatically and continuously for a long time, which can significantly improve the refining efficiency of palm oil. In the extraction of palm oil, the RS palm oil decanter is used for: Direct processing of the crude oil after the screw press; Oil recovery from empty fruit bunch liquor; Crude oil recovery from the sludge after the CS tank; Crude oil recovery from the wastewater flow of the palm oil mill.

Operating Principle
The purpose of separation is to separate out substances with different mass ratios from mixed fluid.Separation forms included solid-liquid separation,liquid-liquid separation and liquid-liquid-solid separation.
When mixed fluid enters rotating bowl of centrifuge through feed tube ,solids with larger density would rapidly deposit on inner wall of the bowl,forced by centrifugal acceleration.Then spiral pusher pushed deposited solids to taper end of the bowl,and discharges them out of centrifuge from residual outlet.Meanwhile, liquid phase with smaller density forms a liquid ring layer and discharges from bowl through overflow port,the bowl and spiral pusher run at a high speed simultaneously ,for there exists speed discrepancy,deposited solids on the wall of bowl could be conveyed to residue outlet by spiral pusher.This separation process carry out continuously.


Seoaration Technique
Feeding-gravitational separation-liquid discharge-sediment discharge.
Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.

Filed Control
Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.

Structure of Three Phase Centrifuge Separation

Scope Of Application

Application Fields

1.Food

A flesh processing,aquatic products process and edible protein recovery;
B Extract plant protein from soybean,oily seeds and leguminous plants;
C Recovery of brewing leach liquor malt and yeast
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin;
I Clarification of grape juice and grape wine.

2.Enviromental protection

Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.


3. Petroleum and chemcal industry

A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
F Treatment of spent wash and molasses fermentation residues;
G Extraction of starch from wheat,corn ,cassava and potato;
H Waste liquid recovery and recycling from above industries.

Product Parameters

Model	Diameter	Length	Max Speed (R/Min)	L/D Ratio	G-Force (G)	Capacity	Main Motor Power	Weight	Dimension (L*W*H)
	(Mm)	(Mm)				(M3/H)	(Kw)	(Kg)	(Mm)
LWS355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LWS355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LWS450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LWS500*2000	500	2000	2500	4	1750	5-35	45	4000	3520*1800*1170
LWS520*2080	520	2080	3200	4	3154	3-35	55	5000	4510*1410*1170
LWS550*2000	550	2000	2800	4	2414	6-40	55	5700	4570*1380*1600
LWS650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LWS650*2600	650	2600	2000	4	1456	6-65	90	6000	5490-1510*1720

 

Place of Origin

China

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

New Product 2024

 

Warranty of core components

1 Year

 

Core Components

Motor

 

Weight

1800 KGS

 

Warranty

1 Year

 

Key Selling Points

Easy to Operate

 

Applicable Industries

Building Material Shops, Manufacturing Plant, Food & Beverage Factory, Farms, Restaurant, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other

 

Showroom Location

None

 

Type

Centrifuge

 

Condition

New

 

Brand Name

Shenzhou

Voltage

220V

 

Dimension(L*W*H)

Model

Motor

ABB

 

Touch screen

Siemens

Scroll:

The scroll of the SHENZHOU decanter centrifuge is the most flexible scroll available on the market. Its specific open flight design reduces the torque created by the sludge and maximizes the clarification rate. The special cone design leads to high sludge compaction. • Reduction of sludge conveying torque by 30%, which impacts the gear box
lifetime and the scroll drive size positively. • High cake dryness due to better sludge compaction. • Excellent centrate quality due to minimized internal turbulences and maximized settling volume!

Bowl:

The bowl design is carefully selected to balance the various needs for integrity,stability, smooth operation, minimized windage, high durability, low wear, and easy maintenance, while ensuring the principle process functions. The design is modular to allow an easy fit to different basic process conditions by adjustment of diameter, length, and cone angle. The overall design is optimized to minimize the power consumption and provide the best possible stiffness.
SHENZHOU decanter centrifuges are not only factory-tested before delivery to a customer's site, but also extensively type-tested according to international standards to meet all product safety requirements

 

Oil Palm Processing Process
1. Fresh fruit bunches are sent to preliminary pressing factory within 24h after harvest (mainly to prevent the increase of FFA).
2. Heat the fruit bunches to 150 and keep the temperature for 85min to sterilize the fruits and boil out the stalks.
3. Use winder - peeling machine to separate the fruits from bunches. Bunches can be used for combustion and fruits are introduced to silo.
4. Send the fruits into screw press for high-pressure pressing. The pressed cake containing kernel (unbroken, containing palm kernel oil) is squeeze out from the machine head, and the liquid (mainly palm oil) is discharged from the liquid outlet of the presser.
5. The liquid is discharged from the outlet to the 100m³ tank, and be heated by water (maximum 100°C). After standing, the upper raw palm oil in the tank is directly discharged into the three-phase disc centrifuge to be separated; and the lower water containing palm oil is separated in the 3 phase decanter (oil+water+dreg).
6. The palm oil separated in the three-phase decanter is returned to the 100m³ tank for standing and extraction of raw palm oil.

Applications :

1) City tap water, domestic sludge dewatering;
2) Oil drilling mud dewatering;
3) Sludge Oil Recovery;
4) Refinery sludge concentrated dehydration;
5) Distiller 's grains dehydration;
6) Paper, printing and dyeing wastewater separation;
7) Medical sludge dewatering;
8) Soy protein dehydration;
9) Plant oil clarification and separation;
10) Cosmetic clarification and separation;
11) Bleaching powder separation.
12) Palm oil sludge Separating.

Advantages :

1. Lower cake transportation costs due to very dry solids

2. Better recovery of nutrients due to very high separation efficiency

3. Lower fresh water consumption compared to other processes

4. Continuous and fully automatic operation

5. 24 h operating reliability

6. Optimum wear protection

7. Energy saving design

8. Easy to operate

9. Easy to maintain

10. Simple assembly/dismantling

Production workshop

                         Screw production 1                                                   Screw production 2
 

     

   High speed dynamic balance detection 1                 High speed dynamic balance detection 2

  

Successful Project

Material Choice

According to users' requirement,the product contact parts can be made of austenite stainless steel (321,316L...904L,C2205),Haynes alloy titanic alloy or other anti-erosion materials

Below is Sewage treatment plant in Russia.

 

Company Profile

Jinhua Shenzhou as the Earliest Centrifugal Manufacturer In China

Jinhua Shenzhou Centrifuge Co.,Ltd is one of the leading manufacturer in China, Which was Established In 1980, conveying an Area Of 80000M2 ,there are 2500 Staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO.
Some of our machines gained the new technology invent patent. We are on of the world's leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment. now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on . totally 70 Countries. We own various kinds of inspection and testing facilities with value Over USD10 Million, We also welcome OEM and ODM orders.

Certifications

Packaging & Shipping

 

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
 

FAQ

Q1.What's your advantage? Why we choose you?
A:1) More than 50 years experience of centrifuge & separator production and R&D.We have the most professional techniques and team. More advantage in price
2)Great production capacity Sustainable Supply . According to customer requirements, We support the customized include package.
3)We use famouse good quality materials and the best production process

Q2.What's the Payment?
A:T/T would be better with quick transfer and few bank fees. LC could also be accept, but the
procedure is complex and the fee is high. You can also use Western Union and Paypal.

Q3.Are you a factory or trading company?
A:We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.

Q4.How long is the warranty period ?
A:12 months.