Earliest China Manufacturer Wholesale Customized Olive Oil Decanter Centrifuge

• Customization: Available
• After-sales Service: Oversea Support
• Warranty: 1 Year, 1 Year
• Model NO.: 355
• Type: Centrifuge, Centrifuge
• Object: Cosmetic, Cosmetic
• Separation Mode: Filter Type, Sedimentation Type
• Operating Type: Continuous Type, Continuous Type
• Installation: Horizontal, Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge, Horizontal Spiral Centrifuge
• Distillation Equipment Type: Steam Distillation Equipment
• Pressure: Low Pressure, Low Pressure
• Condition: New, New
• After-Sales Service: 7*24 Hours Hot-Line Service
• Name: Decanter Centrifuge
• Warranty of Core Components: 1years
• Separation: Solid-Liquid-Liquid Separation
• Operation: Easy Operation
• Feature: High Efficiency
• Bowl Material: Stainless Steel 304/316L/Duplex Steel
• Key Selling Points: Famous Brand PLC
• Discharge Type: Self-Cleaning
• Structure: Stable Structure
• Motor: ABB
• Weight: 1200
• Application: Oil Extraction
• Automation: Automatic Continuous Scroll Discharge Decanter
• Transport Package: Wooden Case
• Specification: 275x135x83cm
• Trademark: Shenzhou
• Origin: Zhejiang, China
• Package Size: 275.00cm * 135.00cm * 83.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

Earliest China Manufacturer Wholesale Customized Olive Oil Decanter Centrifuge 
 

 

LW Series continuous Decanter( Horizontal Screw Centrifuge) automatic 3 phase oil liquid solid separation
The separation process in a decanter centrifuge relies on a few process characteristics such as centrifugal force or G-force, sedimentation rate and separating factor, differential speed between the conveyor and bowl, and clarity of the liquid discharge.Decanter centrifuges require a centrifugal force for the separation of the solids from the liquid. This characteristic is dependent on the radius of the centrifuge and its angular rotational speed. A decanter centrifuge applies a force equivalent to several thousand G's, which reduces the settling time of the particles. It is also favored to maintain a large G-force, which will result in an improved separation.
The rate at which sedimentation occurs is an important characteristic of the decanter centrifuge separation process. The
sedimentation rate is influenced by the particle size, the shapes of the particles, their differential densities and the viscosity between the particles and the liquid. This process characteristic can be improved by utilizing flocculating agents. The sedimentation rate is also dependent on the separating factor of the decanter centrifuge, which is related to the centrifugal force.
The exterior bowl and the scroll conveyor rotate at different high speeds. This differential speed between the two is accountable for the sedimentation throughout the decanter centrifuge cylinder. A high differential speed results in a smaller residence time of the cake settlement, so it is necessary to keep the cake thickness to a minimum to avoid impairing the discharge quality.
Keeping the cake thickness to a minimum also aids in the improvement of the cake dewatering process. For this reason, it is necessary to obtain an optimal differential speed to balance the cake thickness and quality.
The characteristic above all affects the clarity of the liquid output which is dependent on the volumetric throughout rate, where a higher flow rate will result in a poor liquid clarity. Another characteristic that influences the clarity of the liquid output is the differential speed. A low differential speed results in a better clarity, therefore, aiding in the separation process. The G-Force also plays a role in the clarity of the liquid discharge. Higher G-force results in an increase in the separation of the solid particles from the liquid and yields a better clarity.

Mainly Application: 
 

1. Separating and dewatering the industrial and domestic water.
2. Wash, classification and dewatering for amylum.
3. Dewatering for soybean, wheat.
4. Dewatering for fish powder, fish meat.
5. Dewatering for lees.
6. Clarification for juice and dewatering for fruits.
7. Separation and purification for animal and vegetable oil.
8. Separation and purification for coal tar.
9. Classification and dewatering for kaolin and graphite.
10. Classification and dewatering for dyestuff and pigment.
11. Float wash of extractive coal and dewatering of coal mud.
12. Classification and dewatering for ore slurry.

Main Features:
 
dewatering with continous feeding and discharging
1. the drum and scroll conveyor are made of stainless steel resisting corrosion
2. the scroll conveyor was coated with wearable alloy or welded with alloy plate(optional)
3. stepless speed regulation for the bowl
4. step or stepless speed regulation for scroll's differential speed.
5. Safety protection: rotation rate detection over, vibration protection, motor overload and overheat protection, protection for
scroll when zero differential speed occurs
6. For the highly sticky materials, it can add the hydraulic differential gear to stabilize. 

Best Service for You

1) 7day*24hours Hot-line & Email Service.
2) Your inquiry related to our products or prices will be replied in 24hours.
3) Well-trained and experienced staffs to answer all your questions in fluent English.
4) Abundant spare parts in stock are available to provide.
5) Our technicians could be dispatched for overseas service.
6) Your workers could get trained in our factory.
 

How it works

How does it work
The feed product is pumped into the decanter centrifuges through the inlet. Feed goes into a horizontal bowl, which rotates. The bowl has is composed of a cylindrical part and a conical part. The separation takes place in the cylindrical part of the bowl. The fast rotation generates centrifugal forces up to 4000 x g. Under these forces, the solid particles with higher density are collected and compacted on the wall of the bowl. A scroll (also screw or screw conveyor) rotates inside the bowl at a slightly different speed. This speed difference is called the differential speed. This way the scroll is transporting the settled particles along the cylindrical part of the bowl and up to the end conical part of the bowl. At the smallest end of the conical part of the bowl, the dewatered solids leave the bowl via discharge opening. The clarified liquid leaves through a paring disc (internal centripetal pump).


3-phase separation with a decanter

With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge openings as it happens also in 2-phase separation.
Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the
production of biodiesel etc.


Parameters and influencing factors of the separation
 

Feed, throughput and residence time

Through the feed, the separation medium to be processed can be input into the center of the infeed chamber of the scroll, where it is accelerated. The throughput will have an influence on the residence time.
Decanter Centrifuges Acceleration
The separation medium reaches its maximum speed in the decanter bowl, causing the solids to settle on the bowl inner diameter. A characteristic feature of the bowl is its cylindrical/conical shape.
Differential speed

There is a differential speed between the decanter bowl and the scroll, which is created by a gear unit on the industrial decanter centrifuges. The differential speed determines the solid content in the outfeed.
Filling volume / Weir discs or overflow weir
The clarified liquid flows to the cylindrical end of the bowl in the decanter centrifuge, from where it runs out through openings in the bowl cover. These openings contain precisely adjustable weir discs/weir plates by means of which the pond depth in the bowl can be set. The weir discs determine the filling volume of the bowl.
LW Series continuous Decanter( Horizontal Screw Centrifuge) automatic 3 phase oil liquid solid separation

Advantages and limitations over competitive processes
Generally the decanter centrifuge has more advantages than disadvantages; however, there are some limitations when compared to other processes.
Decanter Centrifuges Advantages:
* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.
* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.

Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.

Specification

Item Name: 2-phase decanter centrifuge	Material : 304/316L steel stainless/duplex	Drum Dia.: 355mm	Max. Speed:3600 r/min
G Force :2576g	Main Drive Power :15kw	Back Drive Motor:7.5kw	Dimension: : 2750 X1350X830 mm
Capacity : 2-10 m3/h	Weight: 1800 kgs	HS code : 8421192000	Trademark: Shenzhou
Place of Origin: Zhejiang, China	Certificate : CE and Test Report	Shipping Way: by Sea	Payment Method: by T/T or W/U

                                                                                                                                                                                                      

Model	Diameter(mm)	Lenght(mm)	Max speed	L/D ratio	G-force	Capacity(m3/h)	Main motor power(Kw)	Weight(kg)	Dimension (mm)
LW250*1000	250	1000	5000	4	2722	0.5-5	7.5	950	2120*1250*680
LW300*900	300	900	4200	3	2964	1-6	11	1160	2150*1300*900
LW300*1200	300	1200	4000	4	2784	2-6	11	1350	2450*1300*900
LW355*1160	355	1160	3600	3.3	2576	2-8	15	1400	2470*1350*830
LW355*1460	355	1460	3600	4	2576	2-10	15	1800	2750*1350*830
LW400*1200	400	1200	3200	3	2294	3-12	18.5	1800	2730*1600*1080
LW400*1600	400	1600	3000	4	2016	3-15	22	2000	3130*1600*1080
LW450*1800	450	1800	2800	4	1976	4-25	37	2500	3320*1700*1130
LW500*2000	500	2000	2800	4	1750	5-35	45	4000	3520*1800*1170
LW530*1855	530	1855	2600	3.5	2006	5-38	55	4680	3885*1350*1600
LW530*2120	530	2120	2400	4	1709	5-40	55	4800	4150*1350*1600
LW550*2000	550	2000	2800	4	2412	6-40	55	5700	4570*1380*1600
LW650*1950	650	1950	2200	3	1761	6-45	75	5000	4840*1510*1720
LW650*2600	650	2600	2200	4	1456	6-65	90	6000	5490*1510*1720
LW720*2160	720	2160	2200	3	1612	7-80	120	6000	5200*1600*1800

 

 

Company Profile

We're the Earliest Centrifuge Manufacturer In China

Shenzhou Machinery is a subsidiary of Shenzhou Group.Which was Established In 1980, conveying an Area Of 80000M2 ,there are 2500 Staffs and employee in our company.200 of them are technicians and engineers.It has obtained the approvals and certifications of both CE and ISO.

Some of our machines gained the new technology invent patent. We are on of the world's leading manufacturers of decanter centrifuge,disc centrifuge,tubular centrifuge,separation systems and drying equipment. now there are over 180 series or decanter centrifuges and disc separators used home and abroad.Including U.S.A , Canada ,Australia,Russia ,Brazil,Singapore and so on totally 70 Countries.
We own various kinds of inspection and testing facilities with value Over USD10 Millio, We also welcome OEM and ODM orders.
 

 

 

 

 

 

 

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FAQ

1. Q : Are you a manufacturer or the trading company ?

    A: Yes,  we're one of the earliest professional manufacturer for the solid-liquid centrifugal Separator equipments in china 

2.  Q:Do you have OEM service? Do you supply the parts?
     A: Yes, we do, as long as you provide us your drawing and detailed requirements.

3. Q: How can we easily find out the most fit centrifuges?
    A: We have experienced engineer team to help you make the model selection, as long as you provide us the detailed processing
         material characteristics.

4. Q: Will you dispatch technicians for installation and commissioning?
    A: Yes, we can, we do lots of service, please refer to our after sales part.

5. Q: What is your advantage compared with your competitors?
    A: Quality and experience. We are the top centrifuge supplier in China, our designs and structures are similar to world leader's
         brand.

6. Q: How do you protect the quality?
    A: My factory is a state owned enterprise with more than 40 years experience, strict operation policy is performed, advanced
        processing machines guarantee the precision of all components, workers with operation license, parts get multiprocessing,
        transmission&electrical parts are of international famous brand. Series of test and inspection are done in the whole producing
        stage.

7. Q: Can we visit your end user or contact them ?
    A: Yes,users are in domestic and abroad, we can provide you the name list. You can go there or contact to get more info. 

 

If you're interested in our products, please free feel to get a contact with this supplier in time:

Supplier's Information: 
 

Jinhua Shen Zhou Centrifuge Co.,Ltd

 

Addrs : No.188 Shuxi Road, Wucheng District 321017
Jinhua City, Zhejiang

Province, China

Contacter : Yonit Tang