Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge

Product Details
Customization: Available
After-sales Service: 24 Hours Hot-Line & Emailed Service
Warranty: 1 Year

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  • Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
  • Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
  • Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
  • Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
  • Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
  • Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
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  • Overview
  • Product Description
  • Product Presentation
  • Certificate
  • Company Profile
  • Packing&Shipping
  • FAQ
Overview

Basic Info.

Model NO.
LWS
Object
Cosmetic
Separation Mode
Filter Type
Operating Type
Continuous Type
Installation
Horizontal
Centrifuge Type
Horizontal Spiral Centrifuge
Distillation Equipment Type
Essential Oil Distillation Equipment
Pressure
Low Pressure
Condition
New
Keyword
Dewatering Centrifuge
After-Sales Service Provided
Service Machinery Overseas
Showroom Location
United Kingdom, Russia, Australia
Material
Stainless Steel 304/Duplex Stainless Steel
Operation
Automatic Continuous Operation
Weight
2500 Kgs
Warranty of Core Components
1 Year
Core Components
PLC, Bearing, Gearbox, Motor, Pump
Key Selling Points
Easy to Operate
Drum Diamete
450mm
Capacity
4-25 M3/H
Voltage
380V/Customized
Max Speed
2700r/Min
Application
Solid Liquid Separation
Power
37/11kw
Transport Package
Exported Wood Case
Specification
3320x1700x1130mm
Trademark
Shenzhou
Origin
Zhejiang, China
HS Code
8421192000
Production Capacity
10000 Set/Sets Per Year

Product Description

Product Description

Industrial scale decanter palm oil separator centrifuge

Are you searching for efficient and affordable separation equipment for palm oil processing? Look no further! Our company offers top-of-the-line decanter centrifuges at cheap wholesale prices, providing you with cost-effective solutions for palm kernel separation and solid-liquid centrifuge separation.

Our decanter centrifuge is specially designed to meet the rigorous demands of the palm oil industry. With its advanced technology and precision engineering, our centrifuge delivers exceptional performance in separating palm oil from its solid and liquid components. Whether you need to clarify crude palm oil or extract palm kernel oil, our centrifuge is up to the task.

One of the key features of our decanter centrifuge is its robust construction, ensuring long-lasting durability and reliable operation even in the most demanding environments. Additionally, our centrifuge is equipped with state-of-the-art control systems, allowing for precise adjustment of process parameters to achieve optimal separation efficiency.

When it comes to decanter centrifuge price, we offer competitive wholesale rates that fit within your budget without compromising on quality. Our goal is to provide you with affordable yet high-quality separation equipment that meets your palm oil processing needs.

With our solid and liquid centrifuge separator, you can streamline your palm oil production process, increase productivity, and maximize profitability. Join countless satisfied customers who have chosen our decanter centrifuge for their palm oil separation needs.

Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge

High speed industrial horizontal screw decanter centrifuge price Decanter centrifuge of mud separator
The separation process in a decanter centrifuge relies on a few process characteristics such as centrifugal force or G-force, sedimentation rate and separating factor, differential speed between the conveyor and bowl, and clarity of the liquid discharge.Decanter centrifuges require a centrifugal force for the separation of the solids from the liquid. This characteristic is dependent on the radius of the centrifuge and its angular rotational speed. A decanter centrifuge applies a force equivalent to several thousand G's, which reduces the settling time of the particles. It is also favored to maintain a large G-force, which will result in an improved separation.
The rate at which sedimentation occurs is an important characteristic of the decanter centrifuge separation process. The
sedimentation rate is influenced by the particle size, the shapes of the particles, their differential densities and the viscosity between the particles and the liquid. This process characteristic can be improved by utilizing flocculating agents. The sedimentation rate is also dependent on the separating factor of the decanter centrifuge, which is related to the centrifugal force.
The exterior bowl and the scroll conveyor rotate at different high speeds. This differential speed between the two is accountable for the sedimentation throughout the decanter centrifuge cylinder. A high differential speed results in a smaller residence time of the cake settlement, so it is necessary to keep the cake thickness to a minimum to avoid impairing the discharge quality.
Keeping the cake thickness to a minimum also aids in the improvement of the cake dewatering process. For this reason, it is necessary to obtain an optimal differential speed to balance the cake thickness and quality.
The characteristic above all affects the clarity of the liquid output which is dependent on the volumetric throughout rate, where a higher flow rate will result in a poor liquid clarity. Another characteristic that influences the clarity of the liquid output is the differential speed. A low differential speed results in a better clarity, therefore, aiding in the separation process. The G-Force also plays a role in the clarity of the liquid discharge. Higher G-force results in an increase in the separation of the solid particles from the liquid and yields a better clarity.

Latest Design Directly Factory Hot Sell Starch Dewatering Decanter CentrifugeLatest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge

 
 

3-Phase Decanter Centrifuge Working Principle:

The three-phase decanter centrifuge is formed by adding the heavy liquid pressure discharge mechanism on the basis of the two-phase horizontal screw machine structure. The material is continuously introduced into the spiral inner cylinder through the feed pipe, and enters the rotating drum after acceleration, using the liquid-solid-solid specific gravity difference. Under the action of the centrifugal force field, heavier solid phase deposits on the drum wall to form a sediment layer. The spiral continuously pushes the deposited solid phase to the cone end of the drum and discharges it out of the machine through the slag discharge port. The two liquid phase materials are divided into light and heavy two phases to form a light liquid phase and a heavy liquid phase respectively. The light liquid phase is discharged by gravity through the large end overflow of the drum, and the heavy liquid phase is discharged by pressure through the impeller mechanism. So as to realize the separation of liquid-liquid-solid three-phase mixture with different densities
 

Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
 
Product Presentation

The parameters of separation performance
Product Name
3-Phase Horizontal Separation Equipment
 
Material
SS304/Duplex
Drum Diameter
350mm
Main Motor 15KW/380V/50HZ
Auxiliary Motor 7.5 KW/380V/50HZ
 
Maximum Speed
3500 r/min
Maximum Separator Factor
2435g
Capacity
5 m3/h
Weight 2480 kgs
Product Dimension 3430x920x1220mm
HS Code  8421192000
 
 

Two Phase Centrifuge Specification
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge

Three Phase Centrifuge Specification
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Features And Composition Of Raw Palm Oil
 


 
How does it work

The feed product is pumped into the decanter centrifuges through the inlet. Feed goes into a horizontal bowl, which rotates. The bowl has is composed of a cylindrical part and a conical part. The separation takes place in the cylindrical part of the bowl. The fast rotation generates centrifugal forces up to 4000 x g. Under these forces, the solid particles with higher density are collected and compacted on the wall of the bowl. A scroll (also screw or screw conveyor) rotates inside the bowl at a slightly different speed. This speed difference is called the differential speed. This way the scroll is transporting the settled particles along the cylindrical part of the bowl and up to the end conical part of the bowl. At the smallest end of the conical part of the bowl, the dewatered solids leave the bowl via discharge opening. The clarified liquid leaves through a paring disc (internal centripetal pump).

3-phase separation with a decanter

 
With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge openings as it happens also in 2-phase separation.
Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the
production of biodiesel etc.

Parameters and influencing factors of the separation
Feed, throughput and residence time
 
Through the feed, the separation medium to be processed can be input into the center of the infeed chamber of the scroll, where it is accelerated. The throughput will have an influence on the residence time.

Decanter Centrifuges Acceleration

The separation medium reaches its maximum speed in the decanter bowl, causing the solids to settle on the bowl inner diameter. A characteristic feature of the bowl is its cylindrical/conical shape.

Differential speed

 
There is a differential speed between the decanter bowl and the scroll, which is created by a gear unit on the industrial decanter centrifuges. The differential speed determines the solid content in the outfeed.
Filling volume / Weir discs or overflow weir
The clarified liquid flows to the cylindrical end of the bowl in the decanter centrifuge, from where it runs out through openings in the bowl cover. These openings contain precisely adjustable weir discs/weir plates by means of which the pond depth in the bowl can be set. The weir discs determine the filling volume of the bowl.
High speed industrial horizontal screw decanter centrifuge price Decanter centrifuge of mud separator

Advantages and limitations over competitive processes

Generally the decanter centrifuge has more advantages than disadvantages; however, there are some limitations when compared to other processes.

Decanter Centrifuges Advantages:

* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.
* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.

Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.
 



Service Commitment

1. We will provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away.

2. Consultant services for whole machine life, 24 hours technical support by email and telephone.

3. Send technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.

 
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Drum
The drum is cast by Duplex 304 stainless steel in centrifugal casting, the forging process is adopted , which can enhance its corrosion resistance, The replaceable alloy sleeve is installed in the solid state outlet, so that the mother material of the drum's outlet is not worn, and the wear-resistant bar is installed in the drum to make the drum inside not worn.
Differential
The differential drives the screw discharger and makes it rotate at a constant speed of the external drum. The speed difference between the external drum and the screw discharger is determined by the reduction ratio of the differentialand the speed of the external drum.
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
PLC Control Panel
The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency, rotation speed, differential speed and current of operating major and auxiliary electrical engine.  
 
Eletrical Components: SIEMENS/S-chneider/ABB  
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge

 

Cemented carbide and wear sleeve 
 
 

 

Imported Bearling-NSK
 
 

 

Imported Bearing-SKF
 
Certificate
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Company Profile
Jinhua Shenzhou Centrifuge has been developing and manufacturing centrifuges for more than 40 years, and is one of the Chinese leading manufacturer. Shenzhou Centrifuge has more experience and expertise than any other separator manufacturer when it comes to applying and using decanter centrifuge for the purpose of continuous separation. 
 
Main production: LW series decanter centrifuge, SZ series sludge dewatering press, LWS three-phase centrifuge, centrifugal dehydrator, integrated sludge thickening and dewatering machine.
The company has a quality assurance system and after-sales service assurance system. It is a technical enterprise integrating scientific research, design, manufacturing, sales and service. 
At present, the equipment is exported to 70 countries, including the United States, Canada, Australia, Russia, Brazil and Singapore.

Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
Packing&Shipping
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge
 
Latest Design Directly Factory Hot Sell Starch Dewatering Decanter Centrifuge

 

FAQ

1. who are we?
We are based in Zhejiang, China, start from 1980 sell to South America(12.00%),Southeast Asia(10.00%),Northern Europe(10.00%),Southern Europe(10.00%),Domestic Market(10.00%),South Asia(8.00%),Central America(6.00%),North America(5.00%),Eastern Europe(5.00%),Africa(5.00%),Oceania(5.00%),Eastern Asia(5.00%),Western Europe(5.00%),Mid East(4.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Centrifuge,Separator,Packing machine,Drying machine,Filling & Sealing machine
4. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,CPT,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,AUD,HKD,CNY,CHF;
Accepted Payment Type: T/T,L/C,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English and Chinese.


 

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