WHAT IS CENTRIFUGE DECANTER
When you need to separate solid / liquid mixtures with high solids content, you can choose a decanter centrifuge. In contrast to chamber filter presses, these solid vortex centrifuges or decanter centrifuges operate continuously. High centrifugal forces separate finely divided solid particles from the suspension.
Our decanter centrifuges are modular in design and can be used in a wide range of industries. Centrifuges can be optimally adjusted for specific applications. Applications range from sludge dewatering to classification or wet classification to solid classification.
HOW DOES DECANTER CENTRIFUGE WORK
The feed product is pumped into the decanter centrifuge through an inlet. Feed into a horizontal bowl and then rotate. The bowl consists of a cylindrical portion and a conical portion. The separation takes place in the cylindrical part of the bowl. Fast rotation produces centrifugal forces of up to 4000 x g. Under these forces, solid particles with a higher density are collected and compacted on the wall of the bowl. The scroll (also a screw conveyor or screw conveyor) rotates inside the bowl at slightly different speeds. This speed difference is called a differential speed. In this way, the scroll conveys the precipitated particles along the cylindrical portion of the bowl to the conical end of the bowl. At the smallest end of the conical portion of the filter bowl, dehydrated solids leave the filter bowl through the discharge port. The clarified liquid exits through the mating disc (internal centrifugal pump).
With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge openings as it happens also in 2-phase separation.
Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the production of biodiesel .
CENTRIFUGE DECANTER APPLICATIONS
- Waste water treatment
- food processing
- Petrochemical
- Petroleum
- Waste recycling
- Fish processing
- Chemicals
- Beneficiation
- Organic Chemicals
- Polymer industry
- Inorganic chemical industry
CENTRIFUGE DECANTER TECHNICAL
Technical Parameters
Model |
Drum diameter
mm |
Length
mm |
Maximum speed
rpm |
Hightest separation
factor g |
Mixture capacity
m3/h |
Motor Power
Kw |
Host weight
Kg |
Dimension(L*W *H)
mm |
LW250-900 |
250 |
900 |
5000 |
3500 |
0.5-3 |
11/5.5 |
1100 |
2300*700*1300 |
LW350-1500 |
350 |
1500 |
3800 |
2850 |
1-5 |
18.5/5.5 |
2200 |
3500*1000*1300 |
LW400-1200 |
400 |
1200 |
3400 |
2581 |
1-8 |
22/7.5 |
2200 |
3350*1000*1100 |
LW400-1600 |
400 |
1600 |
3400 |
2581 |
2-10 |
22/7.5 |
2400 |
3850*1000*1250 |
LW400-1800 |
400 |
1800 |
3400 |
2581 |
2-12 |
22/7.5 |
2500 |
4000*1000*1250 |
LW450-1800 |
450 |
1800 |
3200 |
2572 |
5-20 |
30/7.5 |
3000 |
4200*1170*1350 |
LW450-2000 |
450 |
2000 |
3200 |
2572 |
5-25 |
30/7.5 |
3300 |
4400*1170*1350 |
LW530-2280 |
530 |
2280 |
2800 |
2350 |
10-50 |
45/15 |
4000 |
4750*1300*1500 |
LW600-2400 |
600 |
2400 |
2600 |
2265 |
15-65 |
55/18.5 |
5000 |
4800*1350*1950 |
LW650-2600 |
650 |
2600 |
2400 |
2100 |
20-80 |
55/90 |
6500 |
4900*1450*1650 |
LW720-2500 |
720 |
2500 |
2200 |
1950 |
25-90 |
75/90 |
7000 |
5000*1600*1700 |
LW800-2560 |
800 |
2560 |
2000 |
1800 |
30-100 |
90/132 |
8000 |
4600*2200*1400 |
LW800-3200 |
800 |
3200 |
2000 |
1800 |
30-110 |
90/132 |
9000 |
5200*2200*1400 |
LW900-3200 |
800 |
3200 |
1800 |
1650 |
30-150 |
132/200 |
10000 |
5500*2300*180 |
CENTRIFUGE DECANTER ADVANTAGES
- Clean appearance
- No more odour problems
- Easy to install and operating equipment
- Small footprint
- Operate for different sludge types
- Operating for thickening or dewatering
- Reduced labour costs
- More process flexibility and higher levels of performance
Best Service for You
1) 7day*24hours Hot-line & Email Service.
2) Your inquiry related to our products or prices will be replied in 24hours.
3) Well-trained and experienced staffs to answer all your questions in fluent English.
4) Abundant spare parts in stock are available to provide.
5) Our technicians could be dispatched for overseas service.
6) Your workers could get trained in our factory.
Service Commitment
1. We will provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away.
2. Consultant services for whole machine life, 24 hours technical support by email and telephone.
3. Send technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.
Drum
The drum is cast by Duplex 304 stainless steel in centrifugal casting, the forging process is adopted , which can enhance its corrosion resistance, The replaceable alloy sleeve is installed in the solid state outlet, so that the mother material of the drum's outlet is not worn, and the wear-resistant bar is installed in the drum to make the drum inside not worn.
Differential
The differential drives the screw discharger and makes it rotate at a constant speed of the external drum. The speed difference between the external drum and the screw discharger is determined by the reduction ratio of the differentialand the speed of the external drum.
PLC Control Panel
The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency, rotation speed, differential speed and current of operating major and auxiliary electrical engine.
Eletrical Components: SIEMENS/S-chneider/ABB
Cemented carbide and wear sleeve
Certificate
Company Profile
Jinhua Shenzhou Centrifuge has been developing and manufacturing centrifuges for more than 40 years, and is one of the Chinese leading manufacturer. Shenzhou Centrifuge has more experience and expertise than any other separator manufacturer when it comes to applying and using decanter centrifuge for the purpose of continuous separation.
Main production: LW series decanter centrifuge, SZ series sludge dewatering press, LWS three-phase centrifuge, centrifugal dehydrator, integrated sludge thickening and dewatering machine.
The company has a quality assurance system and after-sales service assurance system. It is a technical enterprise integrating scientific research, design, manufacturing, sales and service.
At present, the equipment is exported to 70 countries, including the United States, Canada, Australia, Russia, Brazil and Singapore.
Packing&Shipping
FAQ
1. Q : Are you a manufacturer or the trading company ?
A: Yes, we're one of the earliest professional manufacturer for the solid-liquid centrifugal Separator equipments in china
2. Q:Do you have OEM service? Do you supply the parts?
A: Yes, we do, as long as you provide us your drawing and detailed requirements.
3. Q: How can we easily find out the most fit centrifuges?
A: We have experienced engineer team to help you make the model selection, as long as you provide us the detailed processing
material characteristics.
4. Q: Will you dispatch technicians for installation and commissioning?
A: Yes, we can, we do lots of service, please refer to our after sales part.
5. Q: What is your advantage compared with your competitors?
A: Quality and experience. We are the top centrifuge supplier in China, our designs and structures are similar to world leader's
brand.
6. Q: How do you protect the quality?
A: My factory is a state owned enterprise with more than 40 years experience, strict operation policy is performed, advanced
processing machines guarantee the precision of all components, workers with operation license, parts get multiprocessing,
transmission&electrical parts are of international famous brand. Series of test and inspection are done in the whole producing
stage.
7. Q: Can we visit your end user or contact them ?
A: Yes,users are in domestic and abroad, we can provide you the name list. You can go there or contact to get more info.
More Details Contact:
Tina