The Industry′s Most Efficient Ethanol Corn Oil Centrifuge

• Type: Centrifuge
• Object: Cosmetic
• Separation Mode: Sedimentation Type
• Operating Type: Continuous Type
• Installation: Horizontal
• Centrifuge Type: Horizontal Spiral Centrifuge
• Distillation Equipment Type: Essential Oil Distillation Equipment
• Pressure: Low Pressure
• Condition: New
• Keyword: Oil Centrifuge
• After-Sales Service Provided: Service Machinery Overseas
• Material: Stainless Steel 304/Duplex Stainless Steel
• Operation: Automatic Continuous Operation
• Warranty of Core Components: 1 Year
• Core Components: PLC, Bearing, Gearbox, Motor, Pump
• Key Selling Points: Easy to Operate
• Application: Solid Liquid Oil Separation
• Voltage: 220V/Customized
• Capacity: 4~25m3/H
• Transport Package: Exported Wood Case
• Specification: 2750x1350x830mm
• Trademark: Shenzhou
• Origin: Zhejiang, China
• HS Code: 8421192000
• Production Capacity: 100 Set/Sets Per Year

Product Description

The Industry's Most Efficient Ethanol Corn Oil Centrifuge
 

Too many ethanol plants are extracting just a fraction of their available corn oil. We want to help you get more. So we've expanded our proprietary emulsion breaking chemistry, our process analytics, and our centrifuge offerings with that specific goal in mind: best-in-class DCO recovery and extraction.
 

Extract More Corn Oil with COSS-SL

Shenzhou's COSS-SL is a centrifugal separator designed to achieve high-efficiency removal of corn oil from stillage or syrup. It produces high-centrifugal acceleration for the recovery of free corn oil without any negative side effects to the ethanol or DDG production process.

The syrup enters the centrifuge bowl and is distributed within a vertical disc stack, which increases the surface area of separation and, therefore, efficiency. The disc's thickness, spacing, and angle; the location of the rising channels; and the number of discs in the COSS-SL disc stack were all designed specifically for DCO extraction.

With over 70 installations, Shenzhou's COSS technology has proven its extraction efficiency and reliability. Building upon previous successes and our understanding of separation science, we have continued to evolve the COSS system to respond to changes in ethanol plant technology. The COSS-SL utilizes a skid-mounted disc stack centrifuge at its core and performs the industry's most efficient mechanical extraction of DCO from stillage.

We Learn Before We Leap

At Shenzhou, we're dedicated to a process-oriented approach. We've spent decades building a team composed of more than equipment experts and engineers. We bring together people who understand centrifuges and separators and people who understand fluid separation at a fundamental level, in addition to being familiar with your fluids, processes, and industry. We'll work together with you to match the right solution to your ethanol and corn oil centrifugation needs.


Maximize Corn Oil Recovery with Comprehensive SENZ Solutions

Shenzhou delivers the most comprehensive centrifugal corn oil extraction and ethanol separation solutions on the market. We can help you improve the results you get from your existing corn oil extraction machine-or we can design an entirely new solution. We can install one centrifuge-or an entire team. The goals remain the same: Higher quality, increased yield, lower costs, less chemistry, and enduring efficiency.

Third COSS Module Adds $1.2M in DCO Annually

PROBLEM

Adding a third Corn Oil Separation System (COSS-SL) module helps Midwestern ethanol producer generate $1.2M annually and decrease additive costs by $300K.

SOLUTION

Within weeks, the third COSS installation and integration was compatible and produced 24% more DCO (limited by feed fat feed tag requirements). In addition, a 70% reduction in chemical usage was achieved.

 

 

A 120-million-gallon-per-year ethanol producer installed Trucent's COSS system in early 2013. The fully automated COSS modules had performed well, operating at 98% uptime efficiency with the help of Trucent's Technology Service Program.

Distillers corn oil (DCO) extraction rates were as high as .75 lbs. per bushel since installing the COSS system, but chemical separation additive dosage rates were 300-400 ppm, as pressure to generate greater revenues from coproducts added to the need for improved DCO extraction rates.


Mainly Application: 

1. Separating and dewatering the industrial and domestic water.
2. Wash, classification and dewatering for amylum.
3. Dewatering for soybean, wheat.
4. Dewatering for fish powder, fish meat.
5. Dewatering for lees.
6. Clarification for juice and dewatering for fruits.
7. Separation and purification for animal and vegetable oil.
8. Separation and purification for coal tar.
9. Classification and dewatering for kaolin and graphite.
10. Classification and dewatering for dyestuff and pigment.
11. Float wash of extractive coal and dewatering of coal mud.
12. Classification and dewatering for ore slurry.

Main Features:
 
dewatering with continous feeding and discharging
1. the drum and scroll conveyor are made of stainless steel resisting corrosion
2. the scroll conveyor was coated with wearable alloy or welded with alloy plate(optional)
3. stepless speed regulation for the bowl
4. step or stepless speed regulation for scroll's differential speed.
5. Safety protection: rotation rate detection over, vibration protection, motor overload and overheat protection, protection for
scroll when zero differential speed occurs
6. For the highly sticky materials, it can add the hydraulic differential gear to stabilize. 

 

Our Service Advanges:

 Pre-Service    
1. 24 hours onlinne consult and service
2. Introduce the details of products to the customers, answer the question raised by customer at firstly;
3. Providing the operation , installation and working video for customers.
4. Providing the different solutions for choice according to the needs and requirements of customers;
In Sale Service
1. Ensure new product with high quality before delivery;
2. Packing according to the export requirements and shiping carefully;
3. Provide full set of documents as customer's requirements.
4. Providing one year sparing parts for you for free.
5. Delivery on time
After-sale Service
1. Help to install and debug the equipment, Our technicians could be dispatched for
overseas service.
2. Provide 24 hours techincal support by e-mail or phone;
3. Abundant spare parts in stock are available to provide.
4. Help customers slove any other questions about products or other aspect;
5. Your workers could get trained both in our factory and yours.

Service Commitment

1. We will provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory level of spare parts, which means the replacements can be shipped to you right away.

2. Consultant services for whole machine life, 24 hours technical support by email and telephone.

3. Send technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.

 

Drum

The drum is cast by Duplex 304 stainless steel in centrifugal casting, the forging process is adopted , which can enhance its corrosion resistance, The replaceable alloy sleeve is installed in the solid state outlet, so that the mother material of the drum's outlet is not worn, and the wear-resistant bar is installed in the drum to make the drum inside not worn.

Differential

The differential drives the screw discharger and makes it rotate at a constant speed of the external drum. The speed difference between the external drum and the screw discharger is determined by the reduction ratio of the differentialand the speed of the external drum.

 

PLC Control Panel

The electrical control adopts the double conversion auto control system, which can display the parameters such as frequency, rotation speed, differential speed and current of operating major and auxiliary electrical engine.  

 

Eletrical Components: SIEMENS/S-chneider/ABB  

 

Cemented carbide and wear sleeve 

 

Imported Bearling-NSK

 

 

Imported Bearing-SKF

 

Certificate

Company Profile

Jinhua Shenzhou Centrifuge has been developing and manufacturing centrifuges for nearly 20 years, and is one of the Chinese leading manufacturer. Shenzhou Centrifuge has more experience and expertise than any other separator manufacturer when it comes to applying and using decanter centrifuge for the purpose of continuous separation. 

 

Main production: LW series decanter centrifuge, SZ series sludge dewatering press, LWS three-phase centrifuge, centrifugal dehydrator, integrated sludge thickening and dewatering machine.

The company has a quality assurance system and after-sales service assurance system. It is a technical enterprise integrating scientific research, design, manufacturing, sales and service. 

At present, the equipment is exported to 70 countries, including the United States, Canada, Australia, Russia, Brazil and Singapore.

Packing&Shipping

 

FAQ

1. Q : Are you a manufacturer or the trading company ?

    A: Yes,  we're one of the earliest manufacturer for our decanter centrifuge in china with more than 40 yrs of production experience

2.  Q:Do you have OEM service? Do you supply the parts?
     A: Yes, we do, as long as you provide us your drawing and detailed requirements.

3. Q: How can we easily find out the most fit centrifuges?
    A: We have experienced engineer team to help you make the model selection, as long as you provide us the detailed processing
         material characteristics.

4. Q: Will you dispatch technicians for installation and commissioning?
    A: Yes, we can, we do lots of service, please refer to our after sales part.

5. Q: What is your advantage compared with your competitors?
    A: Quality and experience. We are the top centrifuge supplier in China, our designs and structures are similar to world leader's
         brand.

6. Q: How do you protect the quality?
    A: My factory is a state owned enterprise with more than 100 years experience, strict operation policy is performed, advanced
        processing machines guarantee the precision of all components, workers with operation license, parts get multiprocessing,
        transmission&electrical parts are of international famous brand. Series of test and inspection are done in the whole producing
        stage.

7. Q: Can we visit your end user or contact them ?
    A: Yes,users are in domestic and abroad, we can provide you the name list. You can go there or contact to get more info.