Tricanter 3 Phase Centrifuge Decanter

• Customization: Available
• Warranty: 1 Year
• Type: Centrifuge
• Separation: 2phase Separation
• Operation: Easy Operation
• Feature: High Efficiency
• Warranty of Core Components: More Than 5 Years
• Key Selling Points: Famous Brand PLC
• Voltage: Customerized
• Discharge Type: Self-Cleaning
• Motor: ABB
• Weight: 1050
• Bowl Material: Stainless Steel 304/316L/Duplex Steel
• Application: Oil Extraction
• Transport Package: Wooden Case
• Trademark: Shenzhou
• Origin: Zhejiang, China

Product Description

Product Description

Tricanter 3 Phase Centrifuge Decanter

The 3-phase decanter separates which contains oil into an oil phase, solids and virtually oilfree waste water. Because of its high dry matter, the solids can be recycled relatively easily.

In addition, the solids concentration in the waste water is lower than would be the case if nozzle separators are used in
conventional process.

3 phase decanter centrifuge is mainly designed for Solid-liquid-liquid three-phase separation of materials. With our over 10 years of experience in the separation industry, it is the most advanced type machine for 3 phase separation.
ShenZhou Group Specially manufacturing decanter centrifuge in China bout more than 40 years .
3 phase decanter centrifuge is mainly designed for Solid-liquid-liquid three-phase separation of materials.With our over 10 years of experience in the separation industry, it is the most advanced type machine for 3 phase separation. It is designed for 24 hours continuous and smooth operation throughout the day. It is mainly composed of driving system, decanter bowl, screw conveyor inside the bowl, cover box, skid and VFD control panel.
To ensure that the separation process can take place, the solid phase must be the specifically heaviest phase and the two liquid phases must have different densities.The main difference between the 2 phase decanter and 3 phase decanter is that the 3 phase decanter not only separate the solids but also separate two phase of the liquid.
SHENZHOU 3 phase decanter is widely used for oil , water, solids separation industry.

3 PHASE DECANTER WORKING PRINCIPLE

The three-phase decanter centrifuge operation is based on the principle of sedimentation, that is, solid particles with specific liquid weight precipitate in a predetermined time. This principle can also be applied to two immiscible liquids with different specific gravity. When the material enters the high-speed rotating drum, the material rotates synchronously with the drum. Because of the different specific gravity, the centrifugal force is different. The solid particles with the larger specific gravity are subjected to the greatest centrifugal force, followed by the heavy phase liquid (such as water) and the light phase liquid (such as oil). So the centrifugal force is becoming less from outside to inside according to the magnitude of centrifugal force. A concentric solid layer and two liquid layers are formed. Solids are pushed out by the screw conveyor, and liquids are removed from their respective nozzles. Therefore, the application of three-phase decanter centrifuge can not only separate the solid in the material, but also separate the two-phase liquid with different specific gravity in the material, that is, Solid-liquid-liquid separation can be achieved.

 

 

Flexible for different Liquid Phase Proportion
An adjustable impeller discharges the "heavy" liquid phase. Furthermore, the operator can use the adjustable impeller to adjust the pond depth of the heavy liquid without difficulty during ongoing operation. According to the Proportion of two different phase, An adjustment mechanism causes the position of the impeller to change, thus changing the separation line of the liquids. The process engineering results can thus be influenced so as to achieve the required separation result.

BOWL ASSEMBLY FEATURES

* Bowl Material: Duplex Stainless Steel SS2205

* Solids Discharge port: Tungsten Carbide insert

* Bearing: SKF or Japan NSK Brand

* Gearbox type: planetary wheel type

* Screw Conveyor Material: Duplex Stainless Steel SS2205

* Material Distribution Nozzle: : Tungsten Carbide insert

* Screw Conveyor Wear Protection: Tungsten Carbide Tiles

* Differential Speed: Adjustable according to conditions
 

Decanter centrifuges process characteristics
The separation process in a decanter centrifuge relies on a few process characteristics such as centrifugal force or G-force, sedimentation rate and separating factor, differential speed between the conveyor and bowl, and clarity of the liquid discharge.Decanter centrifuges require a centrifugal force for the separation of the solids from the liquid. This characteristic is dependent on the radius of the centrifuge and its angular rotational speed. A decanter centrifuge applies a force equivalent to several thousand G's, which reduces the settling time of the particles. It is also favored to maintain a large G-force, which will result in an improved separation.
The rate at which sedimentation occurs is an important characteristic of the decanter centrifuge separation process. The
sedimentation rate is influenced by the particle size, the shapes of the particles, their differential densities and the viscosity between the particles and the liquid. This process characteristic can be improved by utilizing flocculating agents. The sedimentation rate is also dependent on the separating factor of the decanter centrifuge, which is related to the centrifugal force.
The exterior bowl and the scroll conveyor rotate at different high speeds. This differential speed between the two is accountable for the sedimentation throughout the decanter centrifuge cylinder. A high differential speed results in a smaller residence time of the cake settlement, so it is necessary to keep the cake thickness to a minimum to avoid impairing the discharge quality.
Keeping the cake thickness to a minimum also aids in the improvement of the cake dewatering process. For this reason, it is necessary to obtain an optimal differential speed to balance the cake thickness and quality.
The characteristic above all affects the clarity of the liquid output which is dependent on the volumetric throughout rate, where a higher flow rate will result in a poor liquid clarity. Another characteristic that influences the clarity of the liquid output is the differential speed. A low differential speed results in a better clarity, therefore, aiding in the separation process. The G-Force also plays a role in the clarity of the liquid discharge. Higher G-force results in an increase in the separation of the solid particles from the liquid and yields a better clarity.

Advantages :

1. Lower cake transportation costs due to very dry solids
2. Better recovery of nutrients due to very high separation efficiency
3. Lower fresh water consumption compared to other processes
4. Continuous and fully automatic operation
5. 24 h operating reliability
6. Optimum wear protection
7. Energy saving design
8. Easy to operate
9. Easy to maintain
10. Simple assembly/dismantling

Specification

Models	Basket Dia (mm)	L/D Ratio	Bowl Speed (r/min)	G-force	Main Motor Power (kW)	Weight (kg)	Dimension (L*W*H) (mm)
LWS355*1460	350	4.17	4000	3100	22	2020	3235*1010*1029
LWS420*1680	420	4	3500	3080	30-37	3500	3459*1320*1303
LWS520*2040	530	4	3200	3040	45-55	4200	4054*1650*1431

Scope of application:

1. Food

A flesh processing,aquatic products process and edible protein recovery;
B Extract plant protein from soybean,oily seeds and leguminous plants;
C Recovery of brewing leach liquor malt and yeast
D Treatment and recovery of wine lees liquid;
E Extract of instant coffee and tea;
F Clarification of palm oil,olive oil and seed oil;
G Extract juice from fruits ,berries and vegetables;
H Recovery of refined pectin;
I Clarification of grape juice and grape wine.

2. Environmental protection

Drilling mud ,industrial effluent ,waste water of municipal works,fertilizer,organic waste water,paint sludge,plastic
particles,gravel washing water,waste water in steel-making ,flue gas desulfurization,sewage sludge treatment of waterworks.

3. Petroleum and chemical industry

A Processing of kaolin and calcium carbonate,production of bentonite and titanium dioxide;
B Exploration of petroleum oil,natural gas,crude oil refining and related industries,additive of lube oil and waste oil recovery;
C Intermediate products and final products of organic chemistry industry;
D Thermoplastic materials,includes PVC,polypropylene,polystyrene,synthetic rubber and fiber;
E Inorganic chemical industry ,includes bleach,acid,silica products and fertilizers;
F Treatment of spent wash and molasses fermentation residues;
G Extraction of starch from wheat,corn ,cassava and potato;
H Waste liquid recovery and recycling from above industries.