Shenzhou Decanters Centrifuge and Separators Used in Food Processing

Product Details
Customization: Available
Warranty: 1 Year
Type: Centrifuge

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  • Shenzhou Decanters Centrifuge and Separators Used in Food Processing
  • Shenzhou Decanters Centrifuge and Separators Used in Food Processing
  • Shenzhou Decanters Centrifuge and Separators Used in Food Processing
  • Shenzhou Decanters Centrifuge and Separators Used in Food Processing
  • Shenzhou Decanters Centrifuge and Separators Used in Food Processing
  • Shenzhou Decanters Centrifuge and Separators Used in Food Processing
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  • Overview
  • Product Description
  • How it works
  • Specification
  • Details Images
  • Company Profile
  • Packing & Delivery
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Overview

Basic Info.

Separation
2phase Separation
Motor
ABB
Operation
Easy Operation
Feature
High Efficiency
Weight
2000
Certification
CE,ISO
Warranty of Core Components
More Than 5 Years
Name
Decanter Centrifuge
Core Components
PLC, Motor
Key Selling Points
Famous Brand PLC
Discharge Type
Self-Cleaning
Application
Oil Extraction
Transport Package
Wooden Case
Trademark
Shenzhou
Origin
Zhejiang, China

Product Description

Product Description
Shenzhou Shenzhou Decanters centrifuge and separators used in food processing
 
Food manufacturers consider the high quality of their end products and a cost-effective overall process to be crucial factors for success in competitive markets.
Shenzhou food centrifuges support many separation processes in food processing. Our decanters and separators are high-quality machines with numerous functions and automatic processes; they contribute to a high yield and consistently high product quality.
 
The SHENZHOU decanter centrifuge is the new generation of decanter which has proven its efficiency and reliability in various food applications. We count thousands of satisfied users with the SHENZHOU decanter centrifuge, not only because of its standard characteristics but above all for the specific features added over time.
At SHENZHOU SEPARATION, we know your process and we pay attention to your needs. So each application has its own designed decanter with its equipment by feature to reach the best performances and meet top level requirements.
 
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
 
 
Shenzhou Wine Separation Equipment Food Industry Decanter Centrifuge
LW Sedimentation Centrifuge is Continuous and automatic feeding or discharging , small occupancy area , low operating intensity , channelization of all pipes to achieve good leakproofness and realize automatic working . Mainly used in the process of fruit juice clarification and pulp fiber dewatering .
2 phase Decanter Centrifuge:
After entering into the high-speed turning drum, the solid-phase particles in the mixed liquid run and settle on the drum
wallunder the action of greatest centrifugal force; the light liquid settles at the innermost place of the drum under minimum centrifugal force; same as the drum's turning direction, a screw feeder also turns at a high speed, and a constant speed difference is generated by the differential mechanism, then the liquid will be discharged by the liquid outlet.
3 phase Decanter Centrifuge:
Principle of threephase decanter centrifuges is as shown in the above figure. The substance to be separated is fed by the feeding tube into the accelerating cavity of the spiral conveyor, then enters high speed running drum wall. As the light liquid, heavy liquid and insoluble solid contained in the substance have different specific gravities, the three materials are subject to varied centrifugal forces: the insoluble solid settles into the inner wall (outside) due to its highest specific gravity and subject to maximum centrifugal force; the light liquid settles maximum far away from the inner wall (outside) due to its lowest specific gravity and subject to minimum centrifugal force; and heavy liquid settles in the middle place. The insoluble solid is discharged from the solid discharge port by a spiral feeder which has relative differential speed with the drum; and the light and heavy liquids are then separated by different structures inside the machine wherein the heavy liquid is discharged by the centripetal pump, and the light liquid is discharged via the force of gravity, thus the purpose of three phase separation is achieved.
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
How it works
How does it work
The feed product is pumped into the decanter centrifuges through the inlet. Feed goes into a horizontal bowl, which rotates. The bowl has is composed of a cylindrical part and a conical part. The separation takes place in the cylindrical part of the bowl. The fast rotation generates centrifugal forces up to 4000 x g. Under these forces, the solid particles with higher density are collected and compacted on the wall of the bowl. A scroll (also screw or screw conveyor) rotates inside the bowl at a slightly different speed. This speed difference is called the differential speed. This way the scroll is transporting the settled particles along the cylindrical part of the bowl and up to the end conical part of the bowl. At the smallest end of the conical part of the bowl, the dewatered solids leave the bowl via discharge opening. The clarified liquid leaves through a paring disc (internal centripetal pump).
3-phase separation with a decanter
With a 3 phase decanter centrifuge, it is possible to separate 3 phases from each other in one process step only. For example, two liquids which cannot be mixed because of different densities (e.g. oil and water) are separated from a solids phase. The heavy liquid (water) collects in the middle between the oil and the solids layer. Thus the two liquids separated from each other can be drawn off from the decanter. The solids are transported via the scroll to the discharge openings as it happens also in 2-phase separation.
Typical applications of 3-phase separation are the production of edible oils such as olive oil, oil sludge processing, the
production of biodiesel etc.
Parameters and influencing factors of the separation
Feed, throughput and residence time
Through the feed, the separation medium to be processed can be input into the center of the infeed chamber of the scroll, where it is accelerated. The throughput will have an influence on the residence time.
Decanter Centrifuges Acceleration
The separation medium reaches its maximum speed in the decanter bowl, causing the solids to settle on the bowl inner diameter. A characteristic feature of the bowl is its cylindrical/conical shape.
Differential speed
There is a differential speed between the decanter bowl and the scroll, which is created by a gear unit on the industrial decanter centrifuges. The differential speed determines the solid content in the outfeed.
Filling volume / Weir discs or overflow weir
The clarified liquid flows to the cylindrical end of the bowl in the decanter centrifuge, from where it runs out through openings in the bowl cover. These openings contain precisely adjustable weir discs/weir plates by means of which the pond depth in the bowl can be set. The weir discs determine the filling volume of the bowl.

Advantages and limitations over competitive processes
Generally the decanter centrifuge has more advantages than disadvantages; however, there are some limitations when compared to other processes.
Decanter Centrifuges Advantages:
* Decanter centrifuges have a clean appearance and have little to no odor problems.
* Not only is the device easy to install and fast at starting up and shutting down but also only requires a small area for
operation compared to other competitive processes.
* The decanter centrifuge is versatile as different lengths of the cylindrical bowl section and the cone angle can be selected for different applications. Also, the system can be pre-programmed with various design curves to predict the sludge type, while some competitive processes, such as a belt filter press, cannot change the belt type to operate for different sludge types. Its versatility allows the machine to have various functions such as operating for thickening or dewatering.
* The machine can operate with a higher throughput capacity than smaller machines. This also reduces the number of units required.
* The device is simple to optimize and operate as it has few major variables and reliable feedback information.
* The decanter centrifuge has reduced labor costs compared to other processes, as it requires low continuous maintenance and operator attention.
* Compared to some competitive process such as the belt filter process, the decanter centrifuge has more process flexibility and higher levels of performance.

Decanter Centrifuges Limitations:
* The decanter centrifuges cannot separate biological solids with very small density differences, such as cells and viruses. A competitive process that is capable of separating these difficult-to-separate solids is the tubular-bowl centrifuge.
* The machine can be very noisy and can cause vibration.
* The device has a high-energy consumption due to high G-forces.
* The decanter centrifuge has high equipment capital costs. Hard surfacing and abrasion protection materials are required for the scroll to reduce wear and therefore reduce the maintenance of the scroll wear.
Specification
Model
Diameter(mm)
Lenght(mm)
Max speed
L/D ratio
G-force
Capacity(m3/h)
Main motor power(Kw)
Weight(kg)
Dimension
(mm)
LW250*1000
250
1000
5000
4
2722
0.5-5
7.5
950
2120*1250*680
LW300*900
300
900
4200
3
2964
1-6
11
1160
2150*1300*900
LW300*1200
300
1200
4000
4
2784
2-6
11
1350
2450*1300*900
LW355*1160
355
1160
3600
3.3
2576
2-8
15
1400
2470*1350*830
LW355*1460
355
1460
3600
4
2576
2-10
15
1800
2750*1350*830
LW400*1200
400
1200
3200
3
2294
3-12
18.5
1800
2730*1600*1080
LW400*1600
400
1600
3000
4
2016
3-15
22
2000
3130*1600*1080
LW450*1800
450
1800
2800
4
1976
4-25
37
2500
3320*1700*1130
LW500*2000
500
2000
2800
4
1750
5-35
45
4000
3520*1800*1170
LW530*1855
530
1855
2600
3.5
2006
5-38
55
4680
3885*1350*1600
LW530*2120
530
2120
2400
4
1709
5-40
55
4800
4150*1350*1600
LW550*2000
550
2000
2800
4
2412
6-40
55
5700
4570*1380*1600
LW650*1950
650
1950
2200
3
1761
6-45
75
5000
4840*1510*1720
LW650*2600
650
2600
2200
4
1456
6-65
90
6000
5490*1510*1720
LW720*2160
720
2160
2200
3
1612
7-80
120
6000
5200*1600*1800
 
 
Details Images
 
 
 
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
 
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
 
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
 
Company Profile
 
 
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
 
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Centrifuge has been developing and manufacturing centrifuges for nearly 80 years, and is one of the Chinese leading manufacturer. Shenzhou Centrifuge has more experience and expertise than any other separator manufacturer when it comes to applying and using decanter centrifuge for the purpose of continuous separation.
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Packing & Delivery
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
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Shenzhou Decanters Centrifuge and Separators Used in Food Processing
Shenzhou Decanters Centrifuge and Separators Used in Food Processing
 
 
 
 
 
 
 
 
 
 
 

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